Heidenhain iTNC 530 (606 42x-02) Manual do Utilizador

User’s ManualHEIDENHAIN Conversational ProgrammingiTNC 530NC software606 420-02606 421-02606 424-02English (en)12/2011

TNC Model, Software and Features10 Cross Talk Compensation software option (CTC)DescriptionCompensation of axis couplings Machine ManualPosition Ada

100 Programming: Fundamentals, File Management3.1 FundamentalsPolar coordinatesIf the production drawing is dimensioned in Cartesian coordinates, you

HEIDENHAIN iTNC 530 1013.1 FundamentalsAbsolute and incremental workpiece positionsAbsolute workpiece positionsAbsolute coordinates are position coord

102 Programming: Fundamentals, File Management3.1 FundamentalsSetting the datumA production drawing identifies a certain form element of the workpiec

HEIDENHAIN iTNC 530 1033.2 Creating and Writing Programs3.2 Creating and Writing ProgramsOrganization of an NC program in HEIDENHAIN ConversationalA p

104 Programming: Fundamentals, File Management3.2 Creating and Writing ProgramsCreating a new part programYou always enter a part program in the Prog

HEIDENHAIN iTNC 530 1053.2 Creating and Writing ProgramsExample: Display the BLK form in the NC programThe TNC generates the block numbers as well as

106 Programming: Fundamentals, File Management3.2 Creating and Writing ProgramsProgramming tool movements in conversational formatTo program a block,

HEIDENHAIN iTNC 530 1073.2 Creating and Writing ProgramsPossible feed rate inputFunctions for setting the feed rate Soft keyRapid traverse, non-modal

108 Programming: Fundamentals, File Management3.2 Creating and Writing ProgramsActual position captureThe TNC enables you to transfer the current too

HEIDENHAIN iTNC 530 1093.2 Creating and Writing ProgramsEditing a programWhile you are creating or editing a part program, you can select any desired

TNC Model, Software and FeaturesHEIDENHAIN iTNC 530 11Feature content level (upgrade functions)Along with software options, significant further impro

110 Programming: Fundamentals, File Management3.2 Creating and Writing ProgramsInserting blocks at any desired locationU Select the block after which

HEIDENHAIN iTNC 530 1113.2 Creating and Writing ProgramsLooking for the same words in different blocksTo use this function, set the AUTO DRAW soft key

112 Programming: Fundamentals, File Management3.2 Creating and Writing ProgramsMarking, copying, deleting and inserting program sectionsThe TNC provi

HEIDENHAIN iTNC 530 1133.2 Creating and Writing ProgramsThe TNC search functionWith the search function of the TNC, you can search for any text within

114 Programming: Fundamentals, File Management3.2 Creating and Writing ProgramsFind/Replace any textU If required, select the block containing the wo

HEIDENHAIN iTNC 530 1153.3 File Management: Fundamentals3.3 File Management: FundamentalsFilesWhen you write a part program on the TNC, you must first

116 Programming: Fundamentals, File Management3.3 File Management: FundamentalsFile namesWhen you store programs, tables and texts as files, the TNC

HEIDENHAIN iTNC 530 1173.3 File Management: FundamentalsShow externally created files on the TNCThe TNC features several additional tools which you ca

118 Programming: Fundamentals, File Management3.4 Working with the File Manager3.4 Working with the File ManagerDirectoriesTo ensure that you can eas

HEIDENHAIN iTNC 530 1193.4 Working with the File ManagerOverview: Functions of the file managerIf you want to use the old file management system, you

TNC Model, Software and Features12 Intended place of operationThe TNC complies with the limits for a Class A device in accordance with the specifica

120 Programming: Fundamentals, File Management3.4 Working with the File ManagerManage network drives. Page 146Copy a directory. Page 129Update the di

HEIDENHAIN iTNC 530 1213.4 Working with the File ManagerCalling the file managerPress the PGM MGT key: The TNC displays the file management window (se

122 Programming: Fundamentals, File Management3.4 Working with the File ManagerSelecting drives, directories and filesCall the file manager.Use the a

HEIDENHAIN iTNC 530 1233.4 Working with the File ManagerStep 3: Select a filePress the SELECT TYPE soft keyPress the soft key for the desired file typ

124 Programming: Fundamentals, File Management3.4 Working with the File ManagerSelect smarT.NC programsPrograms created in the smarT.NC operating mod

HEIDENHAIN iTNC 530 1253.4 Working with the File ManagerCreating a new directory (only possible on the drive TNC:\)Move the highlight in the left wind

126 Programming: Fundamentals, File Management3.4 Working with the File ManagerCopying a single fileU Move the highlight to the file you wish to copy

HEIDENHAIN iTNC 530 1273.4 Working with the File ManagerCopying files into another directoryU Select a screen layout with two equally sized windows.U

128 Programming: Fundamentals, File Management3.4 Working with the File ManagerCopying a tableIf you are copying tables, you can overwrite individual

HEIDENHAIN iTNC 530 1293.4 Working with the File ManagerCopying a directoryU Move the highlight in the right window onto the directory you want to cop

New functions 606 42x-01 since the predecessor versions 340 49x-05HEIDENHAIN iTNC 530 13New functions 606 42x-01 since the predecessor versions 340 4

130 Programming: Fundamentals, File Management3.4 Working with the File ManagerDeleting a fileU Move the highlight to the file you want to delete.U T

HEIDENHAIN iTNC 530 1313.4 Working with the File ManagerMarking filesMarking function Soft keyMove cursor upwardMove cursor downwardTag a single fileT

132 Programming: Fundamentals, File Management3.4 Working with the File ManagerSome functions, such as copying or erasing files, can not only be used

HEIDENHAIN iTNC 530 1333.4 Working with the File ManagerTagging files with shortcutsU Move the highlight to the first fileU Press and hold the CTRL ke

134 Programming: Fundamentals, File Management3.4 Working with the File ManagerAdditional functionsProtecting a file / Canceling file protectionU Mov

HEIDENHAIN iTNC 530 1353.4 Working with the File ManagerAdapting the file managerYou open the menu for adapting the file manager either by clicking th

136 Programming: Fundamentals, File Management3.4 Working with the File ManagerWorking with shortcutsShortcuts are commands triggered by certain key

HEIDENHAIN iTNC 530 1373.4 Working with the File ManagerArchive filesYou can use the TNC archiving function to save files and directories in a ZIP arc

138 Programming: Fundamentals, File Management3.4 Working with the File ManagerExtract files from archiveFollow the steps outlined below for extracti

HEIDENHAIN iTNC 530 1393.4 Working with the File ManagerAdditional tools for management of external file typesWith the additional tools you can displa

New functions 606 42x-01 since the predecessor versions 340 49x-0514  In Manual mode the RW-3D mode for position display is now also available (see

140 Programming: Fundamentals, File Management3.4 Working with the File ManagerDisplay and edit Excel filesProceed as follows to open and edit Excel

HEIDENHAIN iTNC 530 1413.4 Working with the File ManagerWorking with ZIP archivesTo open ZIP archives with the extension zip directly on the TNC, proc

142 Programming: Fundamentals, File Management3.4 Working with the File ManagerDisplay or edit text filesTo open and edit text files (ASCII files, e.

HEIDENHAIN iTNC 530 1433.4 Working with the File ManagerDisplaying Image FilesTo open image files with the extension bmp, gif, jpg or png directly on

144 Programming: Fundamentals, File Management3.4 Working with the File ManagerData transfer to or from an external data mediumCall the file managerS

HEIDENHAIN iTNC 530 1453.4 Working with the File ManagerIf you wish to copy from the external data medium to the TNC, move the highlight in the right

146 Programming: Fundamentals, File Management3.4 Working with the File ManagerThe TNC in a networkIf the TNC is connected to a network, the director

HEIDENHAIN iTNC 530 1473.4 Working with the File ManagerUSB devices on the TNC (FCL 2 function)Backing up data from or loading onto the TNC is especia

148 Programming: Fundamentals, File Management3.4 Working with the File ManagerTo remove a USB device, proceed as follows:U Press the PGM MGT soft ke

Programming: Programming Aids

New functions 606 42x-01 since the predecessor versions 340 49x-05HEIDENHAIN iTNC 530 15 KinematicsOpt: Better support for positioning of Hirth-coup

150 Programming: Programming Aids4.1 Adding Comments4.1 Adding CommentsFunctionYou can add comments to any desired block in the part program to expla

HEIDENHAIN iTNC 530 1514.1 Adding CommentsFunctions for editing of the commentFunction Soft keyJump to beginning of comment.Jump to end of comment.Jum

152 Programming: Programming Aids4.2 Structuring Programs4.2 Structuring ProgramsDefinition and applicationsThis TNC function enables you to comment

HEIDENHAIN iTNC 530 1534.3 Integrated Pocket Calculator4.3 Integrated Pocket CalculatorOperationThe TNC features an integrated pocket calculator with

154 Programming: Programming Aids4.4 Programming Graphics4.4 Programming GraphicsGenerating / not generating graphics during programmingWhile you are

HEIDENHAIN iTNC 530 1554.4 Programming GraphicsBlock number display ON/OFFU Shift the soft-key row: see figure.U To show block numbers: Set the SHOW O

156 Programming: Programming Aids4.5 3-D Line Graphics (FCL2 Function)4.5 3-D Line Graphics (FCL2 Function)FunctionUse the 3-D line graphics to have

HEIDENHAIN iTNC 530 1574.5 3-D Line Graphics (FCL2 Function)Rotate workpiece clockwiseRotate workpiece counterclockwiseTilt workpiece backwardTilt wor

158 Programming: Programming Aids4.5 3-D Line Graphics (FCL2 Function)You can also use the mouse with the 3-D line graphics. The following functions

HEIDENHAIN iTNC 530 1594.6 Immediate Help for NC Error Messages4.6 Immediate Help for NC Error MessagesDisplaying error messagesThe TNC automatically

New Functions with 606 42x-0216 New Functions with 606 42x-02 New function for opening 3-D data (software option) directly on the TNC (see "Op

160 Programming: Programming Aids4.7 List of All Current Error Messages4.7 List of All Current Error MessagesFunctionWith this function you can show

HEIDENHAIN iTNC 530 1614.7 List of All Current Error MessagesWindow contentsColumn MeaningNumber Error number (–1: no error number defined), issued by

162 Programming: Programming Aids4.7 List of All Current Error MessagesCalling the TNCguide help systemYou can call the TNC’s help system via soft ke

HEIDENHAIN iTNC 530 1634.7 List of All Current Error MessagesGenerating service filesYou can use this function to save all files relevant to service p

164 Programming: Programming Aids4.8 The Context-Sensitive Help System TNCguide (FCL3 Function)4.8 The Context-Sensitive Help System TNCguide (FCL3 F

HEIDENHAIN iTNC 530 1654.8 The Context-Sensitive Help System TNCguide (FCL3 Function)Working with the TNCguideCalling the TNCguideThere are several wa

166 Programming: Programming Aids4.8 The Context-Sensitive Help System TNCguide (FCL3 Function)Navigating in the TNCguideIt’s easiest to use the mous

HEIDENHAIN iTNC 530 1674.8 The Context-Sensitive Help System TNCguide (FCL3 Function)Move up by one page Move down by one pageDisplay or hide table of

168 Programming: Programming Aids4.8 The Context-Sensitive Help System TNCguide (FCL3 Function)Subject indexThe most important subjects in the Manual

HEIDENHAIN iTNC 530 1694.8 The Context-Sensitive Help System TNCguide (FCL3 Function)Downloading current help filesYou’ll find the help files for your

New Functions with 606 42x-02HEIDENHAIN iTNC 530 17 Improvements to the DXF converter: Contours can now also be extracted from .H files (see “Data

170 Programming: Programming Aids4.8 The Context-Sensitive Help System TNCguide (FCL3 Function)Chinese (simplified) TNC:\tncguide\zhChinese (traditio

Programming: Tools

172 Programming: Tools5.1 Entering Tool-Related Data5.1 Entering Tool-Related DataFeed rate FThe feed rate F is the speed (in millimeters per minute

HEIDENHAIN iTNC 530 1735.1 Entering Tool-Related DataSpindle speed SThe spindle speed S is entered in revolutions per minute (rpm) in a TOOL CALL bloc

174 Programming: Tools5.2 Tool Data5.2 Tool DataRequirements for tool compensationYou usually program the coordinates of path contours as they are di

HEIDENHAIN iTNC 530 1755.2 Tool DataDelta values for lengths and radiiDelta values are offsets in the length and radius of a tool.A positive delta val

176 Programming: Tools5.2 Tool DataEntering tool data in the tableYou can define and store up to 30 000 tools and their tool data in a tool table. In

HEIDENHAIN iTNC 530 1775.2 Tool DataDL Delta value for tool length L.Input range in mm: -999.9999 to +999.9999Input range in inches: -39.37 to +39.37T

178 Programming: Tools5.2 Tool DataPLC-VAL Value of this tool that is to be sent to the PLC. Input range: -99999.9999 to +99999.9999PLC value?PTYP To

HEIDENHAIN iTNC 530 1795.2 Tool DataDR2TABLE 3D ToolComp software option: Enter the name of the compensation value table from which the TNC is to take

New Functions with 606 42x-0218  New cycle 225 Engraving (see User’s Manual for Cycle Programming) New cycle 276 Contour Train (see User’s Manual

180 Programming: Tools5.2 Tool DataTool table: Tool data required for automatic tool measurementFor a description of the cycles for automatic tool me

HEIDENHAIN iTNC 530 1815.2 Tool DataLBREAK Permissible deviation from tool length L for breakage detection. If the entered value is exceeded, the TNC

182 Programming: Tools5.2 Tool DataTool table: Tool data for automatic speed/feed rate calculationTool table: Tool data for 3-D touch trigger probe (

HEIDENHAIN iTNC 530 1835.2 Tool DataEditing tool tablesThe tool table that is active during execution of the part program is designated as TOOL.T. You

184 Programming: Tools5.2 Tool DataLeaving the tool tableU Call the file manager and select a file of a different type, such as a part programMove to

HEIDENHAIN iTNC 530 1855.2 Tool DataAdditional notes on tool tablesMP7266.x defines which data can be entered in the tool table and in which sequence

186 Programming: Tools5.2 Tool DataTool-carrier kinematicsIn the KINEMATIC column of the tool table TOOL.T you can assign each tool with an additiona

HEIDENHAIN iTNC 530 1875.2 Tool DataUsing an external PC to overwrite individual tool dataThe HEIDENHAIN data transfer software TNCremoNT provides an

188 Programming: Tools5.2 Tool DataPocket table for tool changerFor automatic tool changing you need the pocket table TOOL_P.TCH. The TNC can manage

HEIDENHAIN iTNC 530 1895.2 Tool DataSelecting a pocket table in the Programming andEditing operating modeU Call the file managerU Press the SELECT TYP

Changed functions 606 42x-01 since the predecessor versions 340 49x-06HEIDENHAIN iTNC 530 19Changed functions 606 42x-01 since the predecessor versio

190 Programming: Tools5.2 Tool DataEditing functions for pocket tables Soft keySelect beginning of tableSelect end of tableSelect previous page in ta

HEIDENHAIN iTNC 530 1915.2 Tool DataCalling tool dataA TOOL CALL block in the part program is defined with the following data:U Select the tool call f

192 Programming: Tools5.2 Tool DataEditing tool data in the selection windowIn the pop-up window for tool selection you can also edit the displayed t

HEIDENHAIN iTNC 530 1935.2 Tool DataSearch for tool names in the selection windowIn the pop-up window for tool selection you can search for tool names

194 Programming: Tools5.2 Tool DataTool changeTool change positionThe tool change position must be approachable without collision. With the miscellan

HEIDENHAIN iTNC 530 1955.2 Tool DataAutomatic tool change if the tool life expires: M101The TNC automatically changes the tool if the tool life TIME2

196 Programming: Tools5.2 Tool DataPrerequisites for standard NC blocks with radius compensation RR, RLThe radius of the replacement tool must be the

HEIDENHAIN iTNC 530 1975.2 Tool DataTool usage testThe following are prerequisites for a tool usage test: Bit 2 of the machine parameter must be set

198 Programming: Tools5.2 Tool DataApplying the tool usage testWith the TOOL USAGE and TOOL USAGE TEST soft keys, you can check before starting a pro

HEIDENHAIN iTNC 530 1995.2 Tool DataThere are two ways to run a tool usage test for a pallet file: The highlight is on a pallet entry in the pallet f

Controls of the TNCKeys on visual display unitAlphanumeric keyboardMachine operating modesProgramming modesProgram/file management, TNC functionsNavig

Changed functions with 606 42x-0220 Changed functions with 606 42x-02 Tool names can now be defined with 32 characters (see “Tool numbers and tool

200 Programming: Tools5.2 Tool DataTool management (software option)With the tool management, your machine tool builder can provide many functions wi

HEIDENHAIN iTNC 530 2015.2 Tool DataIn the new view, the TNC presents all tool information in the following four card registers: Tools:Tool specific

202 Programming: Tools5.2 Tool DataOperating the tool managementThe tool management can be operated by mouse or with the keys and soft keys:Editing f

HEIDENHAIN iTNC 530 2035.2 Tool DataIn addition, you can perform the following functions by mouse: Sorting functionBy clicking a column of the table

204 Programming: Tools5.2 Tool DataIf the form view is active, the following functions are available to you:Editing functions, form view Soft keySele

HEIDENHAIN iTNC 530 2055.2 Tool DataImport tool dataUsing this function you can simply import tool data that you have measured externally on a presett

206 Programming: Tools5.2 Tool DataSample import file:Export the tool dataUsing this function you can simply export tool data to read it into the too

HEIDENHAIN iTNC 530 2075.2 Tool DataDelete marked tool data You can use this function you can simply delete tool data that you no longer need.Follow t

208 Programming: Tools5.3 Tool Compensation5.3 Tool CompensationIntroductionThe TNC adjusts the spindle path in the spindle axis by the compensation

HEIDENHAIN iTNC 530 2095.3 Tool CompensationTool radius compensationThe NC block for programming a tool movement contains: RL or RR for radius compen

HEIDENHAIN iTNC 530 21Table of ContentsFirst Steps with the iTNC 5301Introduction2Programming: Fundamentals, File Management3Programming: Programming

210 Programming: Tools5.3 Tool CompensationContouring with radius compensation: RR and RLThe tool center moves along the contour at a distance equal

HEIDENHAIN iTNC 530 2115.3 Tool CompensationRadius compensation: Machining corners Outside corners:If you program radius compensation, the TNC moves

212 Programming: Tools5.3 Tool Compensation

Programming: Programming Contours

214 Programming: Programming Contours6.1 Tool Movements6.1 Tool MovementsPath functionsA workpiece contour is usually composed of several contour ele

HEIDENHAIN iTNC 530 2156.2 Fundamentals of Path Functions6.2 Fundamentals of Path FunctionsProgramming tool movements for workpiece machiningYou creat

216 Programming: Programming Contours6.2 Fundamentals of Path FunctionsEntering more than three coordinatesThe TNC can control up to 5 axes simultane

HEIDENHAIN iTNC 530 2176.2 Fundamentals of Path FunctionsDirection of rotation DR for circular movementsWhen a circular path has no tangential transit

218 Programming: Programming Contours6.2 Fundamentals of Path FunctionsCreating the program blocks with the path function keys The gray path function

HEIDENHAIN iTNC 530 2196.3 Contour Approach and Departure6.3 Contour Approach and DepartureOverview: Types of paths for contour approach and departure

220 Programming: Programming Contours6.3 Contour Approach and DepartureImportant positions for approach and departure Starting point PSYou program t

HEIDENHAIN iTNC 530 2216.3 Contour Approach and DeparturePolar coordinatesYou can also program the contour points for the following approach/departure

222 Programming: Programming Contours6.3 Contour Approach and DepartureApproaching on a straight line with tangential connection: APPR LTThe tool mov

HEIDENHAIN iTNC 530 2236.3 Contour Approach and DepartureApproaching on a circular path with tangential connection: APPR CTThe tool moves on a straigh

224 Programming: Programming Contours6.3 Contour Approach and DepartureApproaching on a circular arc with tangential connection from a straight line

HEIDENHAIN iTNC 530 2256.3 Contour Approach and DepartureDeparting on a straight line with tangential connection: DEP LTThe tool moves on a straight l

226 Programming: Programming Contours6.3 Contour Approach and DepartureDeparture on a circular path with tangential connection: DEP CTThe tool moves

HEIDENHAIN iTNC 530 2276.4 Path Contours—Cartesian Coordinates6.4 Path Contours—Cartesian CoordinatesOverview of path functionsFunction Path function

228 Programming: Programming Contours6.4 Path Contours—Cartesian CoordinatesStraight line L The TNC moves the tool in a straight line from its curren

HEIDENHAIN iTNC 530 2296.4 Path Contours—Cartesian CoordinatesInserting a chamfer between two straight linesThe chamfer enables you to cut off corners

HEIDENHAIN iTNC 530 231.1 Overview ... 521.2 Machine Switch-On ... 53Acknowledge the power interruption and move to the reference points ... 531

230 Programming: Programming Contours6.4 Path Contours—Cartesian CoordinatesCorner rounding RNDThe RND function is used for rounding off corners.The

HEIDENHAIN iTNC 530 2316.4 Path Contours—Cartesian CoordinatesCircle center CCIYou can define a circle center for circles that you have programmed wit

232 Programming: Programming Contours6.4 Path Contours—Cartesian CoordinatesCircular path C around circle center CCBefore programming a circular arc,

HEIDENHAIN iTNC 530 2336.4 Path Contours—Cartesian CoordinatesCircular path CR with defined radiusThe tool moves on a circular path with the radius R.

234 Programming: Programming Contours6.4 Path Contours—Cartesian CoordinatesCentral angle CCA and arc radius RThe starting and end points on the cont

HEIDENHAIN iTNC 530 2356.4 Path Contours—Cartesian CoordinatesCircular path CT with tangential connectionThe tool moves on an arc that starts tangenti

236 Programming: Programming Contours6.4 Path Contours—Cartesian CoordinatesExample: Linear movements and chamfers with Cartesian coordinates0 BEGIN

HEIDENHAIN iTNC 530 2376.4 Path Contours—Cartesian CoordinatesExample: Circular movements with Cartesian coordinates0 BEGIN PGM CIRCULAR MM1 BLK FORM

238 Programming: Programming Contours6.4 Path Contours—Cartesian Coordinates15LX+5Move to last contour point 116 DEP LCT X-20 Y-20 R5 F1000Depart the

HEIDENHAIN iTNC 530 2396.4 Path Contours—Cartesian CoordinatesExample: Full circle with Cartesian coordinates0 BEGIN PGM C-CC MM1 BLK FORM 0.1 Z X+0 Y

24 2.1 The iTNC 530 ... 74Programming: HEIDENHAIN conversational, smarT.NC and ISO formats ... 74Compatibility ... 742.2 Visual Display Unit an

240 Programming: Programming Contours6.5 Path Contours—Polar Coordinates6.5 Path Contours—Polar CoordinatesOverviewWith polar coordinates you can def

HEIDENHAIN iTNC 530 2416.5 Path Contours—Polar CoordinatesZero point for polar coordinates: pole CCYou can define the pole CC anywhere in the part pro

242 Programming: Programming Contours6.5 Path Contours—Polar CoordinatesCircular path CP around pole CCThe polar coordinate radius PR is also the rad

HEIDENHAIN iTNC 530 2436.5 Path Contours—Polar CoordinatesCircular path CTP with tangential connectionThe tool moves on a circular path, starting tang

244 Programming: Programming Contours6.5 Path Contours—Polar CoordinatesHelical interpolationA helix is a combination of a circular movement in a mai

HEIDENHAIN iTNC 530 2456.5 Path Contours—Polar CoordinatesProgramming a helixU Polar coordinates angle: Enter the total angle of tool traverse along t

246 Programming: Programming Contours6.5 Path Contours—Polar CoordinatesExample: Linear movement with polar coordinates0 BEGIN PGM LINEARPO MM1 BLK F

HEIDENHAIN iTNC 530 2476.5 Path Contours—Polar CoordinatesExample: Helix0 BEGIN PGM HELIX MM1 BLK FORM 0.1 Z X+0 Y+0 Z-20Definition of workpiece blank

248 Programming: Programming Contours6.6 Path Contours—FK Free Contour Programming6.6 Path Contours—FK Free Contour ProgrammingFundamentalsWorkpiece

HEIDENHAIN iTNC 530 2496.6 Path Contours—FK Free Contour ProgrammingThe following prerequisites for FK programming must be observedThe FK free contour

HEIDENHAIN iTNC 530 253.1 Fundamentals ... 98Position encoders and reference marks ... 98Reference system ... 98Reference system on milling mach

250 Programming: Programming Contours6.6 Path Contours—FK Free Contour ProgrammingGraphics during FK programmingIncomplete coordinate data often is n

HEIDENHAIN iTNC 530 2516.6 Path Contours—FK Free Contour ProgrammingConverting FK programs into HEIDENHAIN conversational formatThe TNC features two p

252 Programming: Programming Contours6.6 Path Contours—FK Free Contour ProgrammingIf you initiate the FK dialog with one of these soft keys, the TNC

HEIDENHAIN iTNC 530 2536.6 Path Contours—FK Free Contour ProgrammingPole for FK programmingU To display the soft keys for free contour programming, pr

254 Programming: Programming Contours6.6 Path Contours—FK Free Contour ProgrammingFree programming of circular arcsCircular arc without tangential co

HEIDENHAIN iTNC 530 2556.6 Path Contours—FK Free Contour ProgrammingDirection and length of contour elementsExample NC blocksXYLENAN0°IANXY2535°12.545

256 Programming: Programming Contours6.6 Path Contours—FK Free Contour ProgrammingCircle center CC, radius and direction of rotation in the FC/FCT bl

HEIDENHAIN iTNC 530 2576.6 Path Contours—FK Free Contour ProgrammingClosed contoursYou can identify the beginning and end of a closed contour with the

258 Programming: Programming Contours6.6 Path Contours—FK Free Contour ProgrammingAuxiliary pointsFor both free-programmed straight lines and free-pr

HEIDENHAIN iTNC 530 2596.6 Path Contours—FK Free Contour ProgrammingRelative dataData whose values are based on another contour element are called rel

26 3.4 Working with the File Manager ... 118Directories ... 118Paths ... 118Overview: Functions of the file manager ... 119Calling the file m

260 Programming: Programming Contours6.6 Path Contours—FK Free Contour ProgrammingData relative to block N: Direction and distance of the contour ele

HEIDENHAIN iTNC 530 2616.6 Path Contours—FK Free Contour ProgrammingExample: FK programming 10 BEGIN PGM FK1 MM1 BLK FORM 0.1 Z X+0 Y+0 Z-20Definition

262 Programming: Programming Contours6.6 Path Contours—FK Free Contour ProgrammingExample: FK programming 20 BEGIN PGM FK2 MM1 BLK FORM 0.1 Z X+0 Y+0

HEIDENHAIN iTNC 530 2636.6 Path Contours—FK Free Contour Programming8 APPR LCT X+0 Y+30 R5 RR F350Approach the contour on a circular arc with tangenti

264 Programming: Programming Contours6.6 Path Contours—FK Free Contour ProgrammingExample: FK programming 30 BEGIN PGM FK3 MM1 BLK FORM 0.1 Z X-45 Y-

HEIDENHAIN iTNC 530 2656.6 Path Contours—FK Free Contour Programming7 APPR CT X-40 Y+0 CCA90 R+5 RL F250Approach the contour on a circular arc with ta

266 Programming: Programming Contours6.6 Path Contours—FK Free Contour Programming

Programming: Data Transfer from DXF Files or Plain-language Contours

268 Programming: Data Transfer from DXF Files or Plain-language Contours7.1 Processing DXF Files (Software Option)7.1 Processing DXF Files (Software

HEIDENHAIN iTNC 530 2697.1 Processing DXF Files (Software Option)Opening a DXF fileU Select the Programming and Editing operating modeU Call the file

HEIDENHAIN iTNC 530 274.1 Adding Comments ... 150Function ... 150Entering comments during programming ... 150Inserting comments after program en

270 Programming: Data Transfer from DXF Files or Plain-language Contours7.1 Processing DXF Files (Software Option)Basic settingsThe third soft-key ro

HEIDENHAIN iTNC 530 2717.1 Processing DXF Files (Software Option)Layer settingsAs a rule, DXF files contain multiple layers, with which the designer o

272 Programming: Data Transfer from DXF Files or Plain-language Contours7.1 Processing DXF Files (Software Option)Specifying the reference pointThe d

HEIDENHAIN iTNC 530 2737.1 Processing DXF Files (Software Option)Selecting a reference point on a single elementU Select the mode for specifying the r

274 Programming: Data Transfer from DXF Files or Plain-language Contours7.1 Processing DXF Files (Software Option)Selecting and saving a contourU Sel

HEIDENHAIN iTNC 530 2757.1 Processing DXF Files (Software Option)U To save the selected contour elements in a plain-language program, enter any file n

276 Programming: Data Transfer from DXF Files or Plain-language Contours7.1 Processing DXF Files (Software Option)Dividing, extending and shortening

HEIDENHAIN iTNC 530 2777.1 Processing DXF Files (Software Option)Selecting and storing machining positionsThree possibilities are available in the pat

278 Programming: Data Transfer from DXF Files or Plain-language Contours7.1 Processing DXF Files (Software Option)Individual selectionU Select the mo

HEIDENHAIN iTNC 530 2797.1 Processing DXF Files (Software Option)Quick selection of hole positions in an area defined by the mouseU Select the mode fo

28 5.1 Entering Tool-Related Data ... 172Feed rate F ... 172Spindle speed S ... 1735.2 Tool Data ... 174Requirements for tool compensation ..

280 Programming: Data Transfer from DXF Files or Plain-language Contours7.1 Processing DXF Files (Software Option)Quick selection of hole positions b

HEIDENHAIN iTNC 530 2817.1 Processing DXF Files (Software Option)Filter settingsAfter you have used the quick selection function to mark hole position

282 Programming: Data Transfer from DXF Files or Plain-language Contours7.1 Processing DXF Files (Software Option)Element informationAt the bottom le

HEIDENHAIN iTNC 530 2837.1 Processing DXF Files (Software Option)Zoom functionThe TNC features a powerful zoom function for easy recognition of small

284 Programming: Data Transfer from DXF Files or Plain-language Contours7.2 Data transfer from plain-language programs7.2 Data transfer from plain-la

HEIDENHAIN iTNC 530 2857.3 Open 3-D CAD data (software option)7.3 Open 3-D CAD data (software option)ApplicationA new function allows you to open stan

286 Programming: Data Transfer from DXF Files or Plain-language Contours7.3 Open 3-D CAD data (software option)Operate CAD viewerMouse functionsThe f

HEIDENHAIN iTNC 530 287Programming: Subprograms and Program Section Repeats

288 Programming: Subprograms and Program Section Repeats8.1 Labeling Subprograms and Program Section Repeats8.1 Labeling Subprograms and Program Sect

HEIDENHAIN iTNC 530 2898.2 Subprograms8.2 SubprogramsOperating sequence1 The TNC executes the part program up to the block in which a subprogram is ca

HEIDENHAIN iTNC 530 296.1 Tool Movements ... 214Path functions ... 214FK free contour programming ... 214Miscellaneous functions M ... 214Subp

290 Programming: Subprograms and Program Section Repeats8.3 Program Section Repeats8.3 Program Section RepeatsLabel LBLThe beginning of a program sec

HEIDENHAIN iTNC 530 2918.4 Separate Program as Subprogram8.4 Separate Program as SubprogramOperating sequence1 The TNC executes the part program up to

292 Programming: Subprograms and Program Section Repeats8.4 Separate Program as SubprogramThe program you are calling must be stored on the hard disk

HEIDENHAIN iTNC 530 2938.5 Nesting8.5 NestingTypes of nesting Subprograms within a subprogram Program section repeats within a program section repea

294 Programming: Subprograms and Program Section Repeats8.5 NestingSubprogram within a subprogramExample NC blocksProgram execution1 Main program SUB

HEIDENHAIN iTNC 530 2958.5 NestingRepeating program section repeatsExample NC blocksProgram execution1 Main program REPS is executed up to block 27.2

296 Programming: Subprograms and Program Section Repeats8.5 NestingRepeating a subprogramExample NC blocksProgram execution1 Main program UPGREP is e

HEIDENHAIN iTNC 530 2978.6 Programming Examples8.6 Programming ExamplesExample: Milling a contour in several infeedsProgram sequence Pre-position the

298 Programming: Subprograms and Program Section Repeats8.6 Programming Examples7 LBL 1Set label for program section repeat8 L IZ-4 R0 FMAXInfeed dep

HEIDENHAIN iTNC 530 2998.6 Programming ExamplesExample: Groups of holesProgram sequence Approach the groups of holes in the main program Call the gr

Tool functionsProgramming path movementsSpecial functions / smarT.NCCoordinate axes and numbers: Entering and editingKey FunctionDefine tool data in t

30 6.6 Path Contours—FK Free Contour Programming ... 248Fundamentals ... 248Graphics during FK programming ... 250Converting FK programs into H

300 Programming: Subprograms and Program Section Repeats8.6 Programming Examples6 L X+15 Y+10 R0 FMAX M3Move to starting point for group 17 CALL LBL

HEIDENHAIN iTNC 530 3018.6 Programming ExamplesExample: Group of holes with several toolsProgram sequence Program the fixed cycles in the main progra

302 Programming: Subprograms and Program Section Repeats8.6 Programming Examples7 L Z+250 R0 FMAX M6Tool change8 TOOL CALL 2 Z S4000Call tool: drill9

Programming: Q-Parameters

304 Programming: Q-Parameters9.1 Principle and Overview9.1 Principle and OverviewYou can program entire families of parts in a single part program. Y

HEIDENHAIN iTNC 530 3059.1 Principle and OverviewQS parameters (the S stands for string) are also available on the TNC and enable you to process texts

306 Programming: Q-Parameters9.1 Principle and OverviewProgramming notesYou can mix Q parameters and fixed numerical values within a program.Q parame

HEIDENHAIN iTNC 530 3079.1 Principle and OverviewCalling Q-parameter functionsWhen you are writing a part program, press the “Q” key (in the numeric k

308 Programming: Q-Parameters9.2 Part Families—Q Parameters in Place of Numerical Values9.2 Part Families—Q Parameters in Place of Numerical ValuesFu

HEIDENHAIN iTNC 530 3099.3 Describing Contours through Mathematical Operations9.3 Describing Contours through Mathematical OperationsFunctionThe Q par

HEIDENHAIN iTNC 530 317.1 Processing DXF Files (Software Option) ... 268Function ... 268Opening a DXF file ... 269Basic settings ... 270Layer

310 Programming: Q-Parameters9.3 Describing Contours through Mathematical OperationsProgramming fundamental operationsExample:Call the Q parameter fu

HEIDENHAIN iTNC 530 3119.4 Trigonometric Functions9.4 Trigonometric FunctionsDefinitionsSine, cosine and tangent are terms designating the ratios of s

312 Programming: Q-Parameters9.4 Trigonometric FunctionsProgramming trigonometric functionsPress the ANGLE FUNCTION soft key to call the trigonometri

HEIDENHAIN iTNC 530 3139.5 Circle Calculations9.5 Circle CalculationsFunctionThe TNC can use the functions for calculating circles to calculate the ci

314 Programming: Q-Parameters9.6 If-Then Decisions with Q Parameters9.6 If-Then Decisions with Q ParametersFunctionThe TNC can make logical If-Then d

HEIDENHAIN iTNC 530 3159.6 If-Then Decisions with Q ParametersProgramming If-Then decisionsPress the JUMP soft key to call the If-Then conditions. The

316 Programming: Q-Parameters9.7 Checking and Changing Q Parameters9.7 Checking and Changing Q ParametersProcedureYou can check and edit Q parameters

HEIDENHAIN iTNC 530 3179.8 Additional Functions9.8 Additional FunctionsOverviewPress the DIVERSE FUNCTION soft key to call the additional functions. T

318 Programming: Q-Parameters9.8 Additional FunctionsFN 14: ERROR: Displaying error messagesWith the function FN 14: ERROR you can call messages unde

HEIDENHAIN iTNC 530 3199.8 Additional Functions1016 Contradictory input1017 CYCL incomplete1018 Plane wrongly defined1019 Wrong axis programmed1020 Wr

32 8.1 Labeling Subprograms and Program Section Repeats ... 288Labels ... 2888.2 Subprograms ... 289Operating sequence ... 289Programming not

320 Programming: Q-Parameters9.8 Additional Functions1042 Traverse direction not defined1043 No datum table active1044 Position error: center in axis

HEIDENHAIN iTNC 530 3219.8 Additional Functions1071 Missing calibration data1072 Tolerance exceeded1073 Block scan active1074 ORIENTATION not permitte

322 Programming: Q-Parameters9.8 Additional FunctionsFN 15: PRINT: Output of texts or Q parameter valuesThe function FN 15: PRINT transfers Q paramet

HEIDENHAIN iTNC 530 3239.8 Additional FunctionsFN 16: F-PRINT: Formatted output of text and Q-parameter valuesThe function FN 16: F-PRINT transfers Q

324 Programming: Q-Parameters9.8 Additional FunctionsThe following functions allow you to include the following additional information in the protoco

HEIDENHAIN iTNC 530 3259.8 Additional FunctionsIn the part program, program FN 16: F-PRINT to activate the output:The TNC then outputs the file PROT1.

326 Programming: Q-Parameters9.8 Additional FunctionsDisplaying messages on the TNC screenYou can also use the function FN 16 to display any messages

HEIDENHAIN iTNC 530 3279.8 Additional FunctionsFN 18: SYS-DATUM READ: Read system dataWith the function FN 18: SYS-DATUM READ you can read system data

328 Programming: Q-Parameters9.8 Additional Functions10 - Feed rate for milling in active fixed cycle11 - Direction of rotation for active fixed cycl

HEIDENHAIN iTNC 530 3299.8 Additional Functions24 Tool no. TS: Center misalignment in reference axis 25 Tool no. TS: Center misalignment in minor axis

HEIDENHAIN iTNC 530 339.1 Principle and Overview ... 304Programming notes ... 306Calling Q-parameter functions ... 3079.2 Part Families—Q Parame

330 Programming: Q-Parameters9.8 Additional Functions2 2 Y axis2 3 Z axis3 - Programmed feed rate (–1: no feed rate programmed)Active tool compensati

HEIDENHAIN iTNC 530 3319.8 Additional FunctionsActive datum shift, 220 2 1 X axis2 Y axis3 Z axis4 A axis5 B axis6 C axis7 U axis8 V axis9W axisTraver

332 Programming: Q-Parameters9.8 Additional Functions9 W axisStatus of M128, 280 1 - 0: M128 inactive, value not equal to 0: M128 active2 - Feed rate

HEIDENHAIN iTNC 530 3339.8 Additional FunctionsTS triggering touch probe, 350 10 - Touch probe axis11 - Effective ball radius12 - Effective length13 -

334 Programming: Q-Parameters9.8 Additional FunctionsExample: Assign the value of the active scaling factor for the Z axis to Q25.FN 19: PLC: Transfe

HEIDENHAIN iTNC 530 3359.8 Additional FunctionsFN 20: WAIT FOR: NC and PLC synchronizationWith the FN 20: WAIT FOR function you can synchronize the NC

336 Programming: Q-Parameters9.8 Additional FunctionsThe following conditions are permitted in the FN 20 block:In addition, the FN20: WAIT FOR SYNC f

HEIDENHAIN iTNC 530 3379.8 Additional FunctionsFN 25: PRESET: Setting a new datumWith the function FN 25: PRESET it is possible to set a new datum in

338 Programming: Q-Parameters9.9 Entering Formulas Directly9.9 Entering Formulas DirectlyEntering formulasYou can enter mathematical formulas that in

HEIDENHAIN iTNC 530 3399.9 Entering Formulas DirectlyArc tangentInverse of the tangent. Determines the angle from the ratio of the opposite to the adj

34 9.10 String Parameters ... 342String processing functions ... 342Assigning string parameters ... 343Chain-linking string parameters ... 34

340 Programming: Q-Parameters9.9 Entering Formulas DirectlyRules for formulasMathematical formulas are programmed according to the following rules:Hi

HEIDENHAIN iTNC 530 3419.9 Entering Formulas DirectlyProgramming exampleCalculate an angle with the arc tangent from the opposite side (Q12) and adjac

342 Programming: Q-Parameters9.10 String Parameters9.10 String ParametersString processing functionsYou can use the QS parameters to create variable

HEIDENHAIN iTNC 530 3439.10 String ParametersAssigning string parametersYou have to assign a string variable before you use it. Use the DECLARE STRING

344 Programming: Q-Parameters9.10 String ParametersChain-linking string parametersWith the concatenation operator (string parameter ||) you can make

HEIDENHAIN iTNC 530 3459.10 String ParametersConverting a numerical value to a string parameter With the TOCHAR function, the TNC converts a numerical

346 Programming: Q-Parameters9.10 String ParametersCopying a substring from a string parameter With the SUBSTR function you can copy a definable rang

HEIDENHAIN iTNC 530 3479.10 String ParametersCopying system data to a string parameter With the SYSSTR function you can copy system data to a string p

348 Programming: Q-Parameters9.10 String ParametersYou can use the following formats to display the date: 00: DD.MM.YYYY hh:mm:ss 01: D.MM.YYYY h:m

HEIDENHAIN iTNC 530 3499.10 String ParametersConverting a string parameter to a numerical value The TONUMB function converts a string parameter to a n

HEIDENHAIN iTNC 530 3510.1 Entering Miscellaneous Functions M and STOP ... 368Fundamentals ... 36810.2 Miscellaneous Functions for Program Run Con

350 Programming: Q-Parameters9.10 String ParametersChecking a string parameter With the INSTR function you can check whether a string parameter is co

HEIDENHAIN iTNC 530 3519.10 String ParametersFinding the length of a string parameterThe STRLEN function returns the length of the text saved in a sel

352 Programming: Q-Parameters9.10 String ParametersComparing alphabetic priorityWith the STRCOMP function you can compare string parameters for alpha

HEIDENHAIN iTNC 530 3539.11 Preassigned Q Parameters9.11 Preassigned Q ParametersThe Q parameters Q100 to Q199 are assigned values by the TNC. The fo

354 Programming: Q-Parameters9.11 Preassigned Q ParametersTool axis: Q109The value of Q109 depends on the current tool axis:Spindle status: Q110The v

HEIDENHAIN iTNC 530 3559.11 Preassigned Q ParametersUnit of measurement for dimensions in the program: Q113During nesting the PGM CALL, the value of t

356 Programming: Q-Parameters9.11 Preassigned Q ParametersDeviation between actual value and nominal value during automatic tool measurement with the

HEIDENHAIN iTNC 530 3579.11 Preassigned Q ParametersMeasurement results from touch probe cycles (see also User’s Manual for Touch Probe Cycles)Measure

358 Programming: Q-Parameters9.11 Preassigned Q ParametersWorkpiece status Parameter valueGood Q180Rework Q181Scrap Q182Measured deviation with Cycle

HEIDENHAIN iTNC 530 3599.12 Programming Examples9.12 Programming ExamplesExample: EllipseProgram sequence The contour of the ellipse is approximated

36 11.1 Overview of Special Functions ... 392Main menu for SPEC FCT special functions ... 392Program defaults menu ... 393Functions for contour

360 Programming: Q-Parameters9.12 Programming Examples18 L Z+100 R0 FMAX M2Retract in the tool axis, end program19 LBL 10Subprogram 10: Machining ope

HEIDENHAIN iTNC 530 3619.12 Programming ExamplesExample: Concave cylinder machined with spherical cutterProgram sequence This program functions only

362 Programming: Q-Parameters9.12 Programming Examples20 L Z+100 R0 FMAX M2Retract in the tool axis, end program21 LBL 10Subprogram 10: Machining ope

HEIDENHAIN iTNC 530 3639.12 Programming ExamplesExample: Convex sphere machined with end millProgram sequence This program requires an end mill. The

364 Programming: Q-Parameters9.12 Programming Examples17 CALL LBL 10Call machining operation18 Q10 = +0Reset allowance19 Q18 = +5Angle increment in t

HEIDENHAIN iTNC 530 3659.12 Programming Examples39 LBL 240 LP PR+Q6 PA+Q24 FQ12Move upward in an approximated “arc”41 Q24 = +Q24 - +Q14Update solid an

366 Programming: Q-Parameters9.12 Programming Examples

Programming: Miscellaneous Functions

368 Programming: Miscellaneous Functions10.1 Entering Miscellaneous Functions M and STOP10.1 Entering Miscellaneous Functions M and STOPFundamentalsW

HEIDENHAIN iTNC 530 36910.2 Miscellaneous Functions for Program Run Control, Spindle and Coolant10.2 Miscellaneous Functions for Program Run Control,

HEIDENHAIN iTNC 530 3711.6 Adaptive Feed Control Software Option (AFC) ... 427Application ... 427Defining the AFC basic settings ... 429Recordin

370 Programming: Miscellaneous Functions10.3 Miscellaneous Functions for Coordinate Data10.3 Miscellaneous Functions for Coordinate DataProgramming m

HEIDENHAIN iTNC 530 37110.3 Miscellaneous Functions for Coordinate DataBehavior with M92—Additional machine datumIf you want the coordinates in a posi

372 Programming: Miscellaneous Functions10.3 Miscellaneous Functions for Coordinate DataActivating the most recently entered datum: M104FunctionWhen

HEIDENHAIN iTNC 530 37310.4 Miscellaneous Functions for Contouring Behavior10.4 Miscellaneous Functions for Contouring BehaviorSmoothing corners: M90S

374 Programming: Miscellaneous Functions10.4 Miscellaneous Functions for Contouring BehaviorDo not include points when executing non-compensated line

HEIDENHAIN iTNC 530 37510.4 Miscellaneous Functions for Contouring BehaviorMachining small contour steps: M97Standard behaviorThe TNC inserts a transi

376 Programming: Miscellaneous Functions10.4 Miscellaneous Functions for Contouring BehaviorExample NC blocks5 TOOL CALL 20 ...Tool with large tool r

HEIDENHAIN iTNC 530 37710.4 Miscellaneous Functions for Contouring BehaviorMachining open contours corners: M98Standard behaviorThe TNC calculates the

378 Programming: Miscellaneous Functions10.4 Miscellaneous Functions for Contouring BehaviorFeed rate factor for plunging movements: M103Standard beh

HEIDENHAIN iTNC 530 37910.4 Miscellaneous Functions for Contouring BehaviorFeed rate in millimeters per spindle revolution: M136Standard behaviorThe T

38 11.12 Creating Text Files ... 450Application ... 450Opening and exiting text files ... 450Editing texts ... 451Deleting and re-inserting c

380 Programming: Miscellaneous Functions10.4 Miscellaneous Functions for Contouring BehaviorFeed rate for circular arcs: M109/M110/M111Standard behav

HEIDENHAIN iTNC 530 38110.4 Miscellaneous Functions for Contouring BehaviorCalculating the radius-compensated path in advance (LOOK AHEAD): M120Standa

382 Programming: Miscellaneous Functions10.4 Miscellaneous Functions for Contouring BehaviorRestrictions After an external or internal stop, you can

HEIDENHAIN iTNC 530 38310.4 Miscellaneous Functions for Contouring BehaviorSuperimposing handwheel positioning during program run: M118Standard behavi

384 Programming: Miscellaneous Functions10.4 Miscellaneous Functions for Contouring BehaviorRetraction from the contour in the tool-axis direction: M

HEIDENHAIN iTNC 530 38510.4 Miscellaneous Functions for Contouring BehaviorSuppressing touch probe monitoring: M141Standard behaviorWhen the stylus is

386 Programming: Miscellaneous Functions10.4 Miscellaneous Functions for Contouring BehaviorDelete modal program information: M142Standard behaviorTh

HEIDENHAIN iTNC 530 38710.4 Miscellaneous Functions for Contouring BehaviorAutomatically retract tool from the contour at an NC stop: M148Standard beh

388 Programming: Miscellaneous Functions10.4 Miscellaneous Functions for Contouring BehaviorSuppress limit switch message: M150Standard behaviorThe T

HEIDENHAIN iTNC 530 38910.5 Miscellaneous Functions for Laser Cutting Machines10.5 Miscellaneous Functions for Laser Cutting MachinesPrincipleThe TNC

HEIDENHAIN iTNC 530 3912.1 Functions for Multiple Axis Machining ... 46812.2 The PLANE Function: Tilting the Working Plane (Software Option 1) ...

390 Programming: Miscellaneous Functions10.5 Miscellaneous Functions for Laser Cutting MachinesOutput voltage as a function of speed: M202Behavior wi

Programming: Special Functions

392 Programming: Special Functions11.1 Overview of Special Functions11.1 Overview of Special FunctionsThe TNC provides the following powerful special

HEIDENHAIN iTNC 530 39311.1 Overview of Special FunctionsProgram defaults menuU Select the program defaults menuFunctions for contour and point machin

394 Programming: Special Functions11.1 Overview of Special FunctionsFunctions for contour and point machining menuU Select the menu for functions for

HEIDENHAIN iTNC 530 39511.1 Overview of Special FunctionsMenu of programming aidsU Select the programming aids menuU Select the menu for file conversi

396 Programming: Special Functions11.2 Dynamic Collision Monitoring (Software Option)11.2 Dynamic Collision Monitoring (Software Option)FunctionThe m

HEIDENHAIN iTNC 530 39711.2 Dynamic Collision Monitoring (Software Option)Keep these constraints in mind: DCM helps to reduce the danger of collision

398 Programming: Special Functions11.2 Dynamic Collision Monitoring (Software Option)Collision monitoring in the manual operating modesIn the Manual

HEIDENHAIN iTNC 530 39911.2 Dynamic Collision Monitoring (Software Option)Collision monitoring in Automatic operationThe TNC monitors motions blockwis

40 12.6 Three-Dimensional Tool Compensation (Software Option 2) ... 508Introduction ... 508Definition of a normalized vector ... 509Permissible

400 Programming: Special Functions11.2 Dynamic Collision Monitoring (Software Option)Graphic depiction of the protected space (FCL4 function)You can

HEIDENHAIN iTNC 530 40111.2 Dynamic Collision Monitoring (Software Option)Collision monitoring in the Test Run mode of operationApplicationWith this f

402 Programming: Special Functions11.2 Dynamic Collision Monitoring (Software Option)You can switch between the various views via soft key:Mouse oper

HEIDENHAIN iTNC 530 40311.3 Fixture Monitoring (DCM Software Option)11.3 Fixture Monitoring (DCM Software Option)FundamentalsUsing the fixture managem

404 Programming: Special Functions11.3 Fixture Monitoring (DCM Software Option)Fixture templatesHEIDENHAIN provides various fixture templates in a fi

HEIDENHAIN iTNC 530 40511.3 Fixture Monitoring (DCM Software Option)Operating FixtureWizardFixtureWizard is operated primarily with the mouse. You can

406 Programming: Special Functions11.3 Fixture Monitoring (DCM Software Option)Placing the fixture on the machineU Call the fixture managementU Selec

HEIDENHAIN iTNC 530 40711.3 Fixture Monitoring (DCM Software Option)Editing fixturesU Call the fixture managementU Use the mouse or the arrow keys to

408 Programming: Special Functions11.3 Fixture Monitoring (DCM Software Option)Check the position of the measured fixtureTo inspect measured fixtures

HEIDENHAIN iTNC 530 40911.3 Fixture Monitoring (DCM Software Option)U Set-up clearance:Setup clearance to the measuring point that the TNC should main

HEIDENHAIN iTNC 530 4113.1 Pallet Editor ... 522Application ... 522Selecting a pallet table ... 524Leaving the pallet file ... 524Pallet datum

410 Programming: Special Functions11.3 Fixture Monitoring (DCM Software Option)Manage fixturesYou can save and restore measured fixtures via the Arch

HEIDENHAIN iTNC 530 41111.3 Fixture Monitoring (DCM Software Option)Saving fixturesU Call the fixture management, if requiredU With the arrow keys, ch

412 Programming: Special Functions11.3 Fixture Monitoring (DCM Software Option)Loading fixtures under program controlYou can also activate and deacti

HEIDENHAIN iTNC 530 41311.4 Tool Holder Management (DCM Software Option)11.4 Tool Holder Management (DCM Software Option)FundamentalsJust as fixture m

414 Programming: Special Functions11.4 Tool Holder Management (DCM Software Option)Set the tool holder parameters: ToolHolderWizardWith the ToolHolde

HEIDENHAIN iTNC 530 41511.4 Tool Holder Management (DCM Software Option)Removing a tool holderU Delete the name of the tool holder from the KINEMATICS

416 Programming: Special Functions11.5 Global Program Settings (Software Option)11.5 Global Program Settings (Software Option)ApplicationThe global p

HEIDENHAIN iTNC 530 41711.5 Global Program Settings (Software Option)You cannot use the following global program run settings if you have used the M91

418 Programming: Special Functions11.5 Global Program Settings (Software Option)Technical prerequisitesTo be able to use the handwheel superimpositio

HEIDENHAIN iTNC 530 41911.5 Global Program Settings (Software Option)Activating/deactivating a functionU Select the Program Run or Manual Data Input o

42 14.1 Switch-On, Switch-Off ... 542Switch-on ... 542Switch-off ... 54514.2 Moving the Machine Axes ... 546Note ... 546Moving the axis usi

420 Programming: Special Functions11.5 Global Program Settings (Software Option)The following functions help you to navigate in the form. You can als

HEIDENHAIN iTNC 530 42111.5 Global Program Settings (Software Option)Basic rotationThe basic rotation function enables you to compensate a workpiece m

422 Programming: Special Functions11.5 Global Program Settings (Software Option)Swapping axesWith the axis swapping function you can adapt the axes p

HEIDENHAIN iTNC 530 42311.5 Global Program Settings (Software Option)Superimposed mirroringWith the superimposed mirroring function you can mirror all

424 Programming: Special Functions11.5 Global Program Settings (Software Option)Axis lockingWith this function you can lock all active axes. Then whe

HEIDENHAIN iTNC 530 42511.5 Global Program Settings (Software Option)Handwheel superimpositionThe handwheel superimposition function enables you to us

426 Programming: Special Functions11.5 Global Program Settings (Software Option)Virtual axis VTYou can also carry out handwheel superimpositioning in

HEIDENHAIN iTNC 530 42711.6 Adaptive Feed Control Software Option (AFC)11.6 Adaptive Feed Control Software Option (AFC)ApplicationIn adaptive feed con

428 Programming: Special Functions11.6 Adaptive Feed Control Software Option (AFC)Adaptive feed control (AFC) offers the following benefits: Machini

HEIDENHAIN iTNC 530 42911.6 Adaptive Feed Control Software Option (AFC)Defining the AFC basic settingsYou enter the settings for the TNC feed rate con

HEIDENHAIN iTNC 530 4314.9 Datum Setting with a 3-D Touch Probe ... 587Overview ... 587Datum setting in any axis ... 587Corner as datum – using

430 Programming: Special Functions11.6 Adaptive Feed Control Software Option (AFC)Proceed as follows to create the AFC.TAB file (only necessary if th

HEIDENHAIN iTNC 530 43111.6 Adaptive Feed Control Software Option (AFC)Recording a teach-in cutIn a teach-in cut, first the TNC copies for each machin

432 Programming: Special Functions11.6 Adaptive Feed Control Software Option (AFC)Remember the following before you record a teach-in cut: If requir

HEIDENHAIN iTNC 530 43311.6 Adaptive Feed Control Software Option (AFC)Proceed as follows to select and, if required, edit the <name>.H.AFC.DEP

434 Programming: Special Functions11.6 Adaptive Feed Control Software Option (AFC)Activating/deactivating AFCU Select the Program Run, Full Sequence

HEIDENHAIN iTNC 530 43511.6 Adaptive Feed Control Software Option (AFC)Log fileIn a teach-in cut, the TNC saves for each machining step relevant data

436 Programming: Special Functions11.6 Adaptive Feed Control Software Option (AFC)Proceed as follows to select the <name>.H.AFC2.DEP file:U Sel

HEIDENHAIN iTNC 530 43711.6 Adaptive Feed Control Software Option (AFC)Tool breakage/tool wear monitoringWith the breakage/wear monitor, a cut-based t

438 Programming: Special Functions11.7 Generate a Backward Program11.7 Generate a Backward ProgramFunctionWith this TNC function you can reverse the

HEIDENHAIN iTNC 530 43911.7 Generate a Backward ProgramPrerequisites for the program to be convertedThe TNC reverses the sequence of all positioning b

44 15.1 Programming and Executing Simple Machining Operations ... 604Positioning with Manual Data Input (MDI) ... 604Protecting and erasing progr

440 Programming: Special Functions11.7 Generate a Backward ProgramApplication exampleThe contour CONT1.H is to be milled in several infeeds. The TNC

HEIDENHAIN iTNC 530 44111.8 Filtering Contours (FCL 2 Function)11.8 Filtering Contours (FCL 2 Function)FunctionWith this TNC function you can filter c

442 Programming: Special Functions11.9 File Functions11.9 File FunctionsApplicationWith the FILE FUNCTION feature you can copy, move and delete files

HEIDENHAIN iTNC 530 44311.10 Defining Coordinate Transformations11.10 Defining Coordinate Tr a n s f o r m a t i o n sOverviewAs an alternative to the

444 Programming: Special Functions11.10 Defining Coordinate TransformationsTRANS DATUM TABLEYou can define a datum shift by selecting a datum number

HEIDENHAIN iTNC 530 44511.10 Defining Coordinate TransformationsTRANS DATUM RESETUse the TRANS DATUM RESET function to cancel a datum shift. How you p

446 Programming: Special Functions11.10 Defining Coordinate TransformationsDefine program callUsing the program selection functions you can select an

HEIDENHAIN iTNC 530 44711.11 smartWizard11.11 smartWizardApplicationThe new smart wizard completely unifies the worlds of smarT.NC and conversational

448 Programming: Special Functions11.11 smartWizardInsert UNITU In your conversational program you select the NC block behind which you wish to inser

HEIDENHAIN iTNC 530 44911.11 smartWizardEdit UNITChanges can be made either in the form or directly in the appropriate conversational program block. H

HEIDENHAIN iTNC 530 4516.1 Graphics ... 610Application ... 610Overview of display modes ... 612Plan view ... 612Projection in 3 planes ... 6

450 Programming: Special Functions11.12 Creating Text Files11.12 Creating Text FilesApplicationYou can use the TNC’s text editor to write and edit te

HEIDENHAIN iTNC 530 45111.12 Creating Text FilesEditing textsThe first line of the text editor is an information headline displaying the file name, an

452 Programming: Special Functions11.12 Creating Text FilesDeleting and re-inserting characters, words and linesWith the text editor, you can erase w

HEIDENHAIN iTNC 530 45311.12 Creating Text FilesEditing text blocksYou can copy and erase text blocks of any size, and insert them at other locations.

454 Programming: Special Functions11.12 Creating Text FilesFinding text sectionsWith the text editor, you can search for words or character strings i

HEIDENHAIN iTNC 530 45511.13 Working with Cutting Data Tables11.13 Working with Cutting Data Ta b l e sNoteApplicationsIn cutting data tables containi

456 Programming: Special Functions11.13 Working with Cutting Data TablesTable for workpiece materialsWorkpiece materials are defined in the table WMA

HEIDENHAIN iTNC 530 45711.13 Working with Cutting Data TablesTable for tool cutting materialsTool cutting materials are defined in the TMAT.TAB table.

458 Programming: Special Functions11.13 Working with Cutting Data TablesCreating a new cutting data tableU Select the Programming and Editing mode of

HEIDENHAIN iTNC 530 45911.13 Working with Cutting Data TablesWorking with automatic speed / feed rate calculation1 If it has not already been entered,

46 17.1 Selecting MOD Functions ... 642Selecting the MOD functions ... 642Changing the settings ... 642Exiting the MOD functions ... 642Overv

460 Programming: Special Functions11.13 Working with Cutting Data TablesData transfer from cutting data tablesIf you output a file type .TAB or .CDT

HEIDENHAIN iTNC 530 46111.14 Freely Definable Tables11.14 Freely Definable TablesFundamentalsIn freely definable tables you can read and save any info

462 Programming: Special Functions11.14 Freely Definable TablesEditing the table formatU Press the EDIT FORMAT soft key (2nd soft-key level). The TNC

HEIDENHAIN iTNC 530 46311.14 Freely Definable TablesSwitching between table and form viewAll tables with the file extension .TAB can be opened in eith

464 Programming: Special Functions11.14 Freely Definable TablesFN26: TABOPEN: Opening a freely definable tableWith FN 26: TABOPEN you can define a ta

HEIDENHAIN iTNC 530 46511.14 Freely Definable TablesFN 27: TABWRITE: Writing to a freely definable tableAfter you have opened a table with FN 26: TABO

466 Programming: Special Functions11.14 Freely Definable TablesFN28: TABREAD: Reading a freely definable tableAfter you have opened a table with FN26

Programming: Multiple Axis Machining

468 Programming: Multiple Axis Machining12.1 Functions for Multiple Axis Machining12.1 Functions for Multiple Axis MachiningThe TNC functions for mul

HEIDENHAIN iTNC 530 46912.2 The PLANE Function: Tilting the Working Plane (Software Option 1)12.2 The PLANE Function: Tilting the Working Plane (Softw

HEIDENHAIN iTNC 530 4717.14 Entering the Axis Traverse Limits, Datum Display ... 667Application ... 667Working without additional traverse limits

470 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)In order to make the differences betwee

HEIDENHAIN iTNC 530 47112.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Define the PLANE functionU Show the soft-key row with spe

472 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Reset the PLANE functionU Show the soft

HEIDENHAIN iTNC 530 47312.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Defining the machining plane with space angles: PLANE SPA

474 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Input parametersU Spatial angle A?: Rot

HEIDENHAIN iTNC 530 47512.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Defining the machining plane with projection angles: PROJ

476 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Input parametersU Proj. angle 1st coord

HEIDENHAIN iTNC 530 47712.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Defining the machining plane with Euler angles: EULER PLA

478 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Input parametersU Rot. angle main coord

HEIDENHAIN iTNC 530 47912.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Defining the working plane with two vectors: VECTOR PLANE

48 18.1 General User Parameters ... 680Input possibilities for machine parameters ... 680Selecting general user parameters ... 680List of gener

480 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Input parametersU X component of base v

HEIDENHAIN iTNC 530 48112.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Defining the machining plane via three points: PLANE POIN

482 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Input parametersU X coordinate of 1st p

HEIDENHAIN iTNC 530 48312.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Defining the machining plane with a single, incremental s

484 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Tilting the working plane through axis

HEIDENHAIN iTNC 530 48512.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Input parametersU Axis angle A?: Axis angle to which the

486 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Specifying the positioning behavior of

HEIDENHAIN iTNC 530 48712.2 The PLANE Function: Tilting the Working Plane (Software Option 1)U Dist. tool tip – center of rot. (incremental): The TNC

488 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Positioning the rotary axes in a separa

HEIDENHAIN iTNC 530 48912.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Selection of alternate tilting possibilities: SEQ +/– (en

HEIDENHAIN iTNC 530 4919.1 Introduction ... 712Functionality ... 712Specifications of the IPC 6341 ... 712End User License Agreement (EULA) for

490 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Example for a machine with a rotary tab

HEIDENHAIN iTNC 530 49112.3 Inclined-Tool Machining in the Tilted Plane12.3 Inclined-Tool Machining in the Tilted PlaneFunctionIn combination with M12

492 Programming: Multiple Axis Machining12.3 Inclined-Tool Machining in the Tilted PlaneInclined-tool machining via normal vectors U Retract the tool

HEIDENHAIN iTNC 530 49312.4 TCPM FUNCTION (Software Option 2)12.4 TCPM FUNCTION (Software Option 2)FunctionTCPM FUNCTION is an improvement on the M128

494 Programming: Multiple Axis Machining12.4 TCPM FUNCTION (Software Option 2)Define TCPM FUNCTIONU Press the Special Functions key.U Press the Progr

HEIDENHAIN iTNC 530 49512.4 TCPM FUNCTION (Software Option 2)Interpretation of the programmed rotary axis coordinates Up to now, machines with 45° swi

496 Programming: Multiple Axis Machining12.4 TCPM FUNCTION (Software Option 2)Type of interpolation between the starting and end positionThe TNC prov

HEIDENHAIN iTNC 530 49712.4 TCPM FUNCTION (Software Option 2)Reset TCPM FUNCTIONU FUNCTION RESET TCPM is to be used if you want to purposely reset the

498 Programming: Multiple Axis Machining12.5 Miscellaneous Functions for Rotary Axes12.5 Miscellaneous Functions for Rotary AxesFeed rate in mm/min o

HEIDENHAIN iTNC 530 49912.5 Miscellaneous Functions for Rotary AxesShorter-path traverse of rotary axes: M126Standard behaviorThe behavior of the TNC

About this ManualHEIDENHAIN iTNC 530 5About this ManualThe symbols used in this manual are described below.Would you like any changes, or have you fo

50

500 Programming: Multiple Axis Machining12.5 Miscellaneous Functions for Rotary AxesReducing display of a rotary axis to a value less than 360°: M94S

HEIDENHAIN iTNC 530 50112.5 Miscellaneous Functions for Rotary AxesAutomatic compensation of machine geometry when working with tilted axes: M114 (sof

502 Programming: Multiple Axis Machining12.5 Miscellaneous Functions for Rotary AxesIf the tool length compensation is calculated by the TNC, the pro

HEIDENHAIN iTNC 530 50312.5 Miscellaneous Functions for Rotary AxesMaintaining the position of the tool tip when positioning with tilted axes (TCPM):

504 Programming: Multiple Axis Machining12.5 Miscellaneous Functions for Rotary AxesM128 on tilting tablesIf you program a tilting table movement whi

HEIDENHAIN iTNC 530 50512.5 Miscellaneous Functions for Rotary AxesOverlap between M128 and M114M128 is a new development of function M114. M114 calcu

506 Programming: Multiple Axis Machining12.5 Miscellaneous Functions for Rotary AxesExact stop at corners with nontangential transitions: M134Standar

HEIDENHAIN iTNC 530 50712.5 Miscellaneous Functions for Rotary AxesCompensating the machine’s kinematics configuration for ACTUAL/NOMINAL positions at

508 Programming: Multiple Axis Machining12.6 Three-Dimensional Tool Compensation (Software Option 2)12.6 Three-Dimensional Tool Compensation (Softwar

HEIDENHAIN iTNC 530 50912.6 Three-Dimensional Tool Compensation (Software Option 2)Definition of a normalized vectorA normalized vector is a mathemati

First Steps with the iTNC 530

510 Programming: Multiple Axis Machining12.6 Three-Dimensional Tool Compensation (Software Option 2)Permissible tool formsYou can describe the permis

HEIDENHAIN iTNC 530 51112.6 Three-Dimensional Tool Compensation (Software Option 2)3-D compensation without tool orientationThe TNC displaces the tool

512 Programming: Multiple Axis Machining12.6 Three-Dimensional Tool Compensation (Software Option 2)Example: Block format with surface-normal vectors

HEIDENHAIN iTNC 530 51312.6 Three-Dimensional Tool Compensation (Software Option 2)Peripheral milling: 3-D radius compensation with workpiece orientat

514 Programming: Multiple Axis Machining12.6 Three-Dimensional Tool Compensation (Software Option 2)There are two ways to define the tool orientation

HEIDENHAIN iTNC 530 51512.6 Three-Dimensional Tool Compensation (Software Option 2)3-D tool radius compensation depending on the tool’s contact angle

516 Programming: Multiple Axis Machining12.6 Three-Dimensional Tool Compensation (Software Option 2)Compensation-value tableIf you wish to create and

HEIDENHAIN iTNC 530 51712.6 Three-Dimensional Tool Compensation (Software Option 2)FunctionIf you are executing a program with surface normal vectors

518 Programming: Multiple Axis Machining12.6 Three-Dimensional Tool Compensation (Software Option 2)NC Program3-D ToolComp works only with programs t

HEIDENHAIN iTNC 530 51912.7 Contour Movements – Spline Interpolation (Software Option 2)12.7 Contour Movements – Spline Interpolation (Software Option

52 First Steps with the iTNC 5301.1 Overview1.1 OverviewThis chapter is intended to help TNC beginners quickly learn to handle the most important pro

520 Programming: Multiple Axis Machining12.7 Contour Movements – Spline Interpolation (Software Option 2)The TNC executes the spline block according

Programming: Pallet Editor

522 Programming: Pallet Editor13.1 Pallet Editor13.1 Pallet EditorApplicationPallet tables are used for machining centers with pallet changers: The p

HEIDENHAIN iTNC 530 52313.1 Pallet Editor X, Y, Z (entry optional, other axes also possible):For pallet names, the programmed coordinates are referen

524 Programming: Pallet Editor13.1 Pallet EditorSelecting a pallet tableU Call the file manager in the Programming and Editing or Program Run mode: P

HEIDENHAIN iTNC 530 52513.1 Pallet EditorPallet datum management with the pallet preset tableA preset table for managing pallet datums is available in

526 Programming: Pallet Editor13.1 Pallet EditorWorking with the pallet preset tableIf your machine tool builder has enabled the pallet preset table,

HEIDENHAIN iTNC 530 52713.1 Pallet EditorExecuting the pallet fileU Select the file manager in the Program Run, Full Sequence or Program Run, Single B

528 Programming: Pallet Editor13.2 Pallet Operation with Tool-Oriented Machining13.2 Pallet Operation with Tool-Oriented MachiningApplicationPallet t

HEIDENHAIN iTNC 530 52913.2 Pallet Operation with Tool-Oriented Machining PALPRESET (entry optional):Preset number from the pallet preset table. The

HEIDENHAIN iTNC 530 531.2 Machine Switch-On1.2 Machine Switch-OnAcknowledge the power interruption and move to the reference pointsU Switch on the pow

530 Programming: Pallet Editor13.2 Pallet Operation with Tool-Oriented MachiningWith the arrow keys and ENT, select the position that you wish to con

HEIDENHAIN iTNC 530 53113.2 Pallet Operation with Tool-Oriented MachiningEditing function in entry-form mode Soft keySelect previous palletSelect next

532 Programming: Pallet Editor13.2 Pallet Operation with Tool-Oriented MachiningDelete fixtureDelete workpieceDelete buffer memory contentsTool-optim

HEIDENHAIN iTNC 530 53313.2 Pallet Operation with Tool-Oriented MachiningSelecting a pallet fileU Call the file manager in the Programming and Editing

534 Programming: Pallet Editor13.2 Pallet Operation with Tool-Oriented MachiningSetting up the pallet level Pallet ID: The pallet name is displayed

HEIDENHAIN iTNC 530 53513.2 Pallet Operation with Tool-Oriented MachiningSetting up the fixture level Fixture: The number of the fixture is displayed

536 Programming: Pallet Editor13.2 Pallet Operation with Tool-Oriented MachiningSetting up details in the fixture level Fixture: The number of the f

HEIDENHAIN iTNC 530 53713.2 Pallet Operation with Tool-Oriented MachiningSetting up the workpiece level Workpiece: The number of the workpiece is dis

538 Programming: Pallet Editor13.2 Pallet Operation with Tool-Oriented MachiningSequence of tool-oriented machining The entry TO or CTO in the Metho

HEIDENHAIN iTNC 530 53913.2 Pallet Operation with Tool-Oriented Machining If the entries TO or CTO for all workpieces within a group contain the stat

54 First Steps with the iTNC 5301.3 Programming the First Part1.3 Programming the First PartSelect the correct operating modeYou can write programs o

540 Programming: Pallet Editor13.2 Pallet Operation with Tool-Oriented MachiningScreen layout for executing pallet tablesYou can have the TNC display

Manual Operation and Setup

542 Manual Operation and Setup14.1 Switch-On, Switch-Off14.1 Switch-On, Switch-OffSwitch-onSwitch on the power supply for control and machine. The TN

HEIDENHAIN iTNC 530 54314.1 Switch-On, Switch-OffThe TNC is now ready for operation in the Manual Operation mode.If your machine is equipped with abso

544 Manual Operation and Setup14.1 Switch-On, Switch-OffCrossing the reference point in a tilted working planeThe reference point of a tilted coordin

HEIDENHAIN iTNC 530 54514.1 Switch-On, Switch-OffSwitch-offTo prevent data from being lost at switch-off, you need to shut down the operating system o

546 Manual Operation and Setup14.2 Moving the Machine Axes14.2 Moving the Machine AxesNoteMoving the axis using the machine axis direction buttonsSel

HEIDENHAIN iTNC 530 54714.2 Moving the Machine AxesIncremental jog positioningWith incremental jog positioning you can move a machine axis by a preset

548 Manual Operation and Setup14.2 Moving the Machine AxesTraversing with electronic handwheelsThe iTNC supports traversing with the following new el

HEIDENHAIN iTNC 530 54914.2 Moving the Machine AxesAs soon as you have activated the handwheel with the handwheel activation key, the operating panel

HEIDENHAIN iTNC 530 551.3 Programming the First PartCreate a new program/file managementU Press the PGM MGT key: the TNC displays the file management.

550 Manual Operation and Setup14.2 Moving the Machine AxesHandwheel displayThe handwheel display (see image) consists of a header and 6 status lines

HEIDENHAIN iTNC 530 55114.2 Moving the Machine AxesSpecial features of the HR 550 FS wireless handwheel1Due to various potential sources of interferen

552 Manual Operation and Setup14.2 Moving the Machine AxesThe HR 550 FS wireless handwheel features a rechargeable battery. The battery is recharged

HEIDENHAIN iTNC 530 55314.2 Moving the Machine AxesIf the TNC has triggered an emergency stop you must reactivate the handwheel. Proceed as follows:U

554 Manual Operation and Setup14.2 Moving the Machine AxesMoving the axesActivate the handwheel: Press the handwheel key on the HR 5xx: Now you can o

HEIDENHAIN iTNC 530 55514.2 Moving the Machine AxesPotentiometer settingsThe potentiometers of the machine operating panel continue to be active after

556 Manual Operation and Setup14.2 Moving the Machine AxesEntering the spindle speed SU Press the handwheel soft key F3 (MSF).U Press the handwheel s

HEIDENHAIN iTNC 530 55714.2 Moving the Machine AxesGenerating a complete L BlockU Select the Positioning with MDI operating modeU If required, use the

558 Manual Operation and Setup14.3 Spindle Speed S, Feed Rate F and Miscellaneous Functions M14.3 Spindle Speed S, Feed Rate F and Miscellaneous Func

HEIDENHAIN iTNC 530 55914.3 Spindle Speed S, Feed Rate F and Miscellaneous Functions MChanging the spindle speed and feed rateWith the override knobs

56 First Steps with the iTNC 5301.3 Programming the First PartDefine a workpiece blankImmediately after you have created a new program, the TNC start

560 Manual Operation and Setup14.4 Functional Safety FS (Option)14.4 Functional Safety FS (Option)General InformationEvery machine tool operator is e

HEIDENHAIN iTNC 530 56114.4 Functional Safety FS (Option)Explanation of termsSafety-related operating modesSafety functionsDesignation Short descripti

562 Manual Operation and Setup14.4 Functional Safety FS (Option)Check axis positionsAfter switch-on the TNC checks whether the position of an axis ma

HEIDENHAIN iTNC 530 56314.4 Functional Safety FS (Option)Overview of permitted feed rates and speedsThe TNC provides an overview of the permitted spee

564 Manual Operation and Setup14.4 Functional Safety FS (Option)Activating feed-rate limitationWhen the F LIMITED soft key is set to ON, the TNC limi

HEIDENHAIN iTNC 530 56514.5 Datum Setting without a 3-D Touch Probe14.5 Datum Setting without a 3-D Touch ProbeNoteYou fix a datum by setting the TNC

566 Manual Operation and Setup14.5 Datum Setting without a 3-D Touch ProbeWorkpiece presetting with axis keysSelect the Manual Operation modeMove the

HEIDENHAIN iTNC 530 56714.5 Datum Setting without a 3-D Touch ProbeDatum management with the preset tableSaving the datums in the preset tableThe pres

568 Manual Operation and Setup14.5 Datum Setting without a 3-D Touch ProbeBasic rotations from the preset table rotate the coordinate system about th

HEIDENHAIN iTNC 530 56914.5 Datum Setting without a 3-D Touch ProbeManually saving the datums in the preset tableIn order to set datums in the preset

HEIDENHAIN iTNC 530 571.3 Programming the First PartProgram layoutNC programs should be arranged consistently in a similar manner. This makes it easie

570 Manual Operation and Setup14.5 Datum Setting without a 3-D Touch ProbeFunction Soft keyDirectly transfer the actual position of the tool (the mea

HEIDENHAIN iTNC 530 57114.5 Datum Setting without a 3-D Touch ProbeEditing the preset tableEditing function in table mode Soft keySelect beginning of

572 Manual Operation and Setup14.5 Datum Setting without a 3-D Touch ProbeActivating a datum from the preset table in the Manual Operation modeSelect

HEIDENHAIN iTNC 530 57314.6 Using the 3-D Touch Probe14.6 Using the 3-D Touch Probe OverviewThe following touch probe cycles are available in the Manu

574 Manual Operation and Setup14.6 Using the 3-D Touch ProbeSelecting probe cyclesU To select the Manual Operation or El. Handwheel mode of operation

HEIDENHAIN iTNC 530 57514.6 Using the 3-D Touch ProbeWriting the measured values from touch probe cycles in datum tablesWith the ENTER IN DATUM TABLE

576 Manual Operation and Setup14.6 Using the 3-D Touch ProbeWriting the measured values from touch probe cycles in the preset tableWith the ENTER IN

HEIDENHAIN iTNC 530 57714.6 Using the 3-D Touch ProbeStoring measured values in the pallet preset tableU Select any probe functionU Enter the desired

578 Manual Operation and Setup14.7 Calibrating a 3-D Touch Probe14.7 Calibrating a 3-D Touch ProbeIntroductionIn order to precisely specify the actua

HEIDENHAIN iTNC 530 57914.7 Calibrating a 3-D Touch ProbeCalibrating the effective radius and compensating center misalignmentAfter the touch probe is

58 First Steps with the iTNC 5301.3 Programming the First PartProgram a simple contourThe contour shown to the right is to be milled once to a depth

580 Manual Operation and Setup14.7 Calibrating a 3-D Touch ProbeDisplaying calibration valuesThe TNC stores the effective length and radius, as well

HEIDENHAIN iTNC 530 58114.8 Compensating Workpiece Misalignment with a 3-D Touch Probe14.8 Compensating Workpiece Misalignment with a 3-D Touch ProbeI

582 Manual Operation and Setup14.8 Compensating Workpiece Misalignment with a 3-D Touch ProbeOverviewCycle Soft keyBasic rotation using 2 points: The

HEIDENHAIN iTNC 530 58314.8 Compensating Workpiece Misalignment with a 3-D Touch ProbeBasic rotation using 2 points:U Select the probe function by pre

584 Manual Operation and Setup14.8 Compensating Workpiece Misalignment with a 3-D Touch ProbeDisplaying a basic rotationThe angle of the basic rotati

HEIDENHAIN iTNC 530 58514.8 Compensating Workpiece Misalignment with a 3-D Touch ProbeDetermining basic rotation using 2 holes/studs:U Select the prob

586 Manual Operation and Setup14.8 Compensating Workpiece Misalignment with a 3-D Touch ProbeWorkpiece alignment using 2 pointsU Select the probe fun

HEIDENHAIN iTNC 530 58714.9 Datum Setting with a 3-D Touch Probe14.9 Datum Setting with a 3-D Touch ProbeOverviewThe following soft-key functions are

588 Manual Operation and Setup14.9 Datum Setting with a 3-D Touch ProbeCorner as datum – using points that were already probed for a basic rotationU

HEIDENHAIN iTNC 530 58914.9 Datum Setting with a 3-D Touch ProbeCircle center as datumWith this function, you can set the datum at the center of bore

HEIDENHAIN iTNC 530 591.3 Programming the First PartU Move to the contour: Press the APPR/DEP key: The TNC shows a soft-key row with approach and depa

590 Manual Operation and Setup14.9 Datum Setting with a 3-D Touch ProbeCenter line as datumU Select the probe function by pressing the PROBING soft k

HEIDENHAIN iTNC 530 59114.9 Datum Setting with a 3-D Touch ProbeSetting datum points using holes/cylindrical studsA second soft-key row provides soft

592 Manual Operation and Setup14.9 Datum Setting with a 3-D Touch ProbeMeasuring workpieces with a 3-D touch probeYou can also use the touch probe in

HEIDENHAIN iTNC 530 59314.9 Datum Setting with a 3-D Touch ProbeMeasuring workpiece dimensionsU Select the probe function by pressing the PROBING POS

594 Manual Operation and Setup14.9 Datum Setting with a 3-D Touch ProbeFinding the angle between the angle reference axis and a workpiece edgeU Selec

HEIDENHAIN iTNC 530 59514.9 Datum Setting with a 3-D Touch ProbeUsing touch probe functions with mechanical probes or dial gaugesIf you do not have an

596 Manual Operation and Setup14.10 Tilting the Working Plane (Software Option 1)14.10 Tilting the Working Plane (Software Option 1)Application, func

HEIDENHAIN iTNC 530 59714.10 Tilting the Working Plane (Software Option 1)When tilting the working plane, the TNC differentiates between two machine t

598 Manual Operation and Setup14.10 Tilting the Working Plane (Software Option 1)Traversing the reference points in tilted axesWith tilted axes, you

HEIDENHAIN iTNC 530 59914.10 Tilting the Working Plane (Software Option 1)Datum setting on machines with rotary tablesIf you use a rotary table to ali

TNC Model, Software and Features6 TNC Model, Software and FeaturesThis manual describes functions and features provided by TNCs as of the following

60 First Steps with the iTNC 5301.3 Programming the First PartU Contour departureU Select the departure function DEP CT U Center angle? Enter the dep

600 Manual Operation and Setup14.10 Tilting the Working Plane (Software Option 1)Activating manual tiltingTo select manual tilting, press the 3-D ROT

HEIDENHAIN iTNC 530 60114.10 Tilting the Working Plane (Software Option 1)Setting the current tool-axis direction as the active machining direction (F

602 Manual Operation and Setup14.10 Tilting the Working Plane (Software Option 1)

Positioning with Manual Data Input

604 Positioning with Manual Data Input15.1 Programming and Executing Simple Machining Operations15.1 Programming and Executing Simple Machining Opera

HEIDENHAIN iTNC 530 60515.1 Programming and Executing Simple Machining OperationsExample 1A hole with a depth of 20 mm is to be drilled into a single

606 Positioning with Manual Data Input15.1 Programming and Executing Simple Machining OperationsExample 2: Correcting workpiece misalignment on machi

HEIDENHAIN iTNC 530 60715.1 Programming and Executing Simple Machining OperationsProtecting and erasing programs in $MDIThe $MDI file is generally int

608 Positioning with Manual Data Input15.1 Programming and Executing Simple Machining Operations

Test Run and Program Run

HEIDENHAIN iTNC 530 611.3 Programming the First PartCreate a cycle programThe holes (depth of 20 mm) shown in the figure at right are to be drilled wi

610 Test Run and Program Run16.1 Graphics16.1 GraphicsApplicationIn the program run modes of operation as well as in the Test Run mode, the TNC graph

HEIDENHAIN iTNC 530 61116.1 GraphicsSetting the speed of the test runAfter you have started a program, the TNC displays the following soft keys with w

612 Test Run and Program Run16.1 GraphicsOverview of display modesThe control displays the following soft keys in the Program Run and Test Run modes

HEIDENHAIN iTNC 530 61316.1 GraphicsProjection in 3 planesSimilar to a workpiece drawing, the part is displayed with a plan view and two sectional pla

614 Test Run and Program Run16.1 Graphics3-D viewThe workpiece is displayed in three dimensions. If you have the appropriate hardware, then with its

HEIDENHAIN iTNC 530 61516.1 GraphicsRotating and magnifying/reducing the 3-D viewU Shift the soft-key row until the soft key for the rotating and magn

616 Test Run and Program Run16.1 GraphicsSwitch the frame overlay display for the workpiece blank on/off:U Shift the soft-key row until the soft key

HEIDENHAIN iTNC 530 61716.1 GraphicsMagnifying detailsYou can magnify details in all display modes in the Test Run mode and a Program Run mode. The gr

618 Test Run and Program Run16.1 GraphicsCursor position during detail magnificationDuring detail magnification, the TNC displays the coordinates of

HEIDENHAIN iTNC 530 61916.1 GraphicsMeasuring the machining timeProgram Run modes of operationThe timer counts and displays the time from program star

62 First Steps with the iTNC 5301.3 Programming the First PartU Call the menu for special functionsU Display the functions for point machiningU Selec

620 Test Run and Program Run16.2 Functions for Program Display16.2 Functions for Program DisplayOverviewIn the program run modes of operation as well

HEIDENHAIN iTNC 530 62116.3 Test Run16.3 Test RunApplicationIn the Test Run mode of operation you can simulate programs and program sections to reduce

622 Test Run and Program Run16.3 Test RunDanger of collision!The TNC cannot graphically simulate all traverse motions actually performed by the machi

HEIDENHAIN iTNC 530 62316.3 Test RunExecuting a test runIf the central tool file is active, a tool table must be active (status S) to perform a test r

624 Test Run and Program Run16.3 Test RunExecuting a test run up to a certain blockWith the STOP AT N function the TNC does a test run only up to the

HEIDENHAIN iTNC 530 62516.3 Test RunSelecting the kinematics for test runYou can use this function to test programs whose kinematics does not match th

626 Test Run and Program Run16.3 Test RunSetting a tilted working plane for the test runYou can use this function on machines, where you want to defi

HEIDENHAIN iTNC 530 62716.4 Program Run16.4 Program RunApplicationIn the Program Run, Full Sequence mode of operation the TNC executes a part program

628 Test Run and Program Run16.4 Program RunRunning a part programPreparation1 Clamp the workpiece to the machine table.2 Set the datum.3 Select the

HEIDENHAIN iTNC 530 62916.4 Program RunInterrupting machiningThere are several ways to interrupt a program run: Programmed interruptions Pressing th

HEIDENHAIN iTNC 530 631.3 Programming the First PartExample NC blocksFurther information on this topic Creating a new program: See “Creating and Writ

630 Test Run and Program Run16.4 Program RunProgramming of noncontrolled axes (counter axes)The TNC automatically interrupts the program run as soon

HEIDENHAIN iTNC 530 63116.4 Program RunMoving the machine axes during an interruptionYou can move the machine axes during an interruption in the same

632 Test Run and Program Run16.4 Program RunResuming program run after an interruptionIf you interrupt a program run during execution of a subprogram

HEIDENHAIN iTNC 530 63316.4 Program RunMid-program startup (block scan)With the RESTORE POS AT N feature (block scan) you can start a part program at

634 Test Run and Program Run16.4 Program RunIf you are working with nested programs, you can use MP7680 to define whether the block scan is to begin

HEIDENHAIN iTNC 530 63516.4 Program RunU To go to the first block of the current program to start a block scan, enter GOTO “0”.U To select block scan,

636 Test Run and Program Run16.4 Program RunReturning to the contourWith the RESTORE POSITION function, the TNC returns to the workpiece contour in t

HEIDENHAIN iTNC 530 63716.5 Automatic Program Start16.5 Automatic Program StartApplicationIn a Program Run operating mode, you can use the AUTOSTART s

638 Test Run and Program Run16.6 Optional Block Skip16.6 Optional Block SkipApplicationIn a test run or program run, the control can skip over blocks

HEIDENHAIN iTNC 530 63916.7 Optional Program-Run Interruption16.7 Optional Program-Run InterruptionApplicationThe TNC optionally interrupts program ru

64 First Steps with the iTNC 5301.4 Graphically Testing the First Program1.4 Graphically Testing the First ProgramSelecting the correct operating mod

640 Test Run and Program Run16.7 Optional Program-Run Interruption

MOD Functions

642 MOD Functions17.1 Selecting MOD Functions17.1 Selecting MOD FunctionsThe MOD functions provide additional input possibilities and displays. The a

HEIDENHAIN iTNC 530 64317.1 Selecting MOD FunctionsOverview of MOD functionsThe functions available depend on the momentarily selected operating mode:

644 MOD Functions17.2 Software Numbers17.2 Software NumbersApplicationThe following software numbers are displayed on the TNC screen after the MOD fu

HEIDENHAIN iTNC 530 64517.3 Entering Code Numbers17.3 Entering Code NumbersApplicationThe TNC requires a code number for the following functions:In ad

646 MOD Functions17.4 Loading Service Packs17.4 Loading Service PacksApplicationThis function provides a simple way of updating the software of your

HEIDENHAIN iTNC 530 64717.5 Setting the Data Interfaces17.5 Setting the Data InterfacesApplicationTo set up the data interfaces, press the RS-232 / RS

648 MOD Functions17.5 Setting the Data InterfacesAssignmentThis function sets the destination for the transferred data.Applications: Transferring va

HEIDENHAIN iTNC 530 64917.5 Setting the Data InterfacesSoftware for data transferFor transfer of files to and from the TNC, we recommend using the HEI

HEIDENHAIN iTNC 530 651.4 Graphically Testing the First ProgramChoose the program you want to testU Press the PGM MGT key: The TNC displays the file m

650 MOD Functions17.5 Setting the Data InterfacesData transfer between the TNC and TNCremoNTCheck whether the TNC is connected to the correct serial

HEIDENHAIN iTNC 530 65117.6 Ethernet Interface17.6 Ethernet Interface IntroductionThe TNC is shipped with a standard Ethernet card to connect the cont

652 MOD Functions17.6 Ethernet InterfaceGeneral network settingsU Press the DEFINE NET soft key to enter the general network settings. The Computer n

HEIDENHAIN iTNC 530 65317.6 Ethernet InterfaceU Press the Configuration button to open the Configuration menu:Setting MeaningStatus  Interface active

654 MOD Functions17.6 Ethernet InterfaceU Apply the changes with the OK button, or discard them with the Cancel buttonU Select the Internet tab:Domai

HEIDENHAIN iTNC 530 65517.6 Ethernet InterfaceU Select the Ping/Routing tab to enter the ping and routing settings:U Select the NFS UID/GID tab to ent

656 MOD Functions17.6 Ethernet InterfaceNetwork settings specific to the deviceU Press the DEFINE MOUNT soft key to enter the network settings for a

HEIDENHAIN iTNC 530 65717.7 Configuring PGM MGT17.7 Configuring PGM MGTApplicationUse the MOD functions to specify which directories or files are to b

658 MOD Functions17.7 Configuring PGM MGTDependent filesIn addition to the file extension, dependent files also have the extension .SEC.DEP (SECtion,

HEIDENHAIN iTNC 530 65917.8 Machine-Specific User Parameters17.8 Machine-Specific User ParametersApplicationTo enable you to set machine-specific func

66 First Steps with the iTNC 5301.5 Tool Setup1.5 Tool SetupSelecting the correct operating modeTools are set up in the Manual Operation mode: U Pres

660 MOD Functions17.9 Showing the Workpiece in the Working Space17.9 Showing the Workpiece in the Working SpaceApplicationThis MOD function enables y

HEIDENHAIN iTNC 530 66117.9 Showing the Workpiece in the Working SpaceYou can also activate the working-space monitor for the Test Run mode in order t

662 MOD Functions17.9 Showing the Workpiece in the Working SpaceRotate the entire imageThe third soft-key row provides functions with which you can r

HEIDENHAIN iTNC 530 66317.10 Position Display Types17.10 Position Display TypesApplicationIn the Manual Operation mode and in the Program Run modes of

664 MOD Functions17.11 Unit of Measurement17.11 Unit of MeasurementApplicationThis MOD function determines whether the coordinates are displayed in m

HEIDENHAIN iTNC 530 66517.12 Selecting the Programming Language for $MDI17.12 Selecting the Programming Language for $MDIApplicationThe Program input

666 MOD Functions17.13 Selecting the Axes for Generating L Blocks17.13 Selecting the Axes for Generating L BlocksApplicationThe axis selection input

HEIDENHAIN iTNC 530 66717.14 Entering the Axis Traverse Limits, Datum Display17.14 Entering the Axis Traverse Limits, Datum DisplayApplicationThe AXIS

668 MOD Functions17.14 Entering the Axis Traverse Limits, Datum DisplayDatum displayThe values shown at the top right of the screen define the curren

HEIDENHAIN iTNC 530 66917.15 Displaying HELP Files17.15 Displaying HELP FilesApplicationHelp files can aid you in situations in which you need clear i

HEIDENHAIN iTNC 530 671.5 Tool SetupThe pocket table TOOL_P.TCHIn the pocket table TOOL_P.TCH (permanently saved under TNC:\) you specify which tools

670 MOD Functions17.16 Displaying Operating Times17.16 Displaying Operating TimesApplicationThe MACHINE TIME soft key enables you to see various type

HEIDENHAIN iTNC 530 67117.17 Checking the Data Carrier17.17 Checking the Data CarrierApplicationPress the CHECK THE FILE SYSTEM soft key to check the

672 MOD Functions17.18 Setting the System Time17.18 Setting the System TimeApplicationYou can set the time zone, the date and the system time with th

HEIDENHAIN iTNC 530 67317.19 TeleService17.19 TeleServiceApplicationThe TNC allows you to carry out TeleService. To be able to use this feature, your

674 MOD Functions17.20 External Access17.20 External AccessApplicationThe soft key SERVICE can be used to grant or restrict access through the LSV-2

HEIDENHAIN iTNC 530 67517.21 Host computer operation17.21 Host computer operationApplicationWith the HOST COMPUTER OPERATION soft key you transfer the

676 MOD Functions17.22 Configuring the HR 550 FS Wireless Handwheel17.22 Configuring the HR 550 FS Wireless HandwheelApplicationPress the SET UP WIRE

HEIDENHAIN iTNC 530 67717.22 Configuring the HR 550 FS Wireless HandwheelSetting the transmission channelIf the wireless handwheel is started automati

678 MOD Functions17.22 Configuring the HR 550 FS Wireless HandwheelSelecting the transmitter powerU Press the MOD key to select the MOD function.U Sc

Tables and Overviews

68 First Steps with the iTNC 5301.6 Workpiece Setup1.6 Workpiece SetupSelecting the correct operating modeWorkpieces are set up in the Manual Operati

680 Tables and Overviews18.1 General User Parameters18.1 General User ParametersGeneral user parameters are machine parameters affecting TNC settings

HEIDENHAIN iTNC 530 68118.1 General User ParametersList of general user parametersExternal data transferAdjusting TNC interfaces EXT1 (5020.0) and EXT

682 Tables and Overviews18.1 General User ParametersRapid traverse for triggering touch probes MP61501 to 300 000 [mm/min]Pre-position at rapid trave

HEIDENHAIN iTNC 530 68318.1 General User ParametersRadius measurement with the TT 130 touch probe: Probing directionMP6505.0 (traverse range 1) to 650

684 Tables and Overviews18.1 General User ParametersCoordinates of the TT 120 stylus center relative to the machine datumMP6580.0 (traverse range 1)X

HEIDENHAIN iTNC 530 68518.1 General User ParametersKinematicsOpt: Maximum permitted deviation from entered calibration sphere radiusMP66010.01 to 0.1K

686 Tables and Overviews18.1 General User ParametersLocking soft key for tablesMP7224.2Do not lock the EDITING ON/OFF soft key: %0000000Lock the EDIT

HEIDENHAIN iTNC 530 68718.1 General User ParametersConfigure tool tables MP7260Inactive: 0Number of tools generated by the TNC when a new tool table i

688 Tables and Overviews18.1 General User ParametersConfigure tool table (To omit from the table: enter 0); Column number in the tool table for MP726

HEIDENHAIN iTNC 530 68918.1 General User ParametersConfigure tool table (To omit from the table: enter 0); Column number in the tool table for MP7266.

HEIDENHAIN iTNC 530 691.6 Workpiece SetupAlign the workpiece with a 3-D touch probe systemU Insert the 3-D touch probe: In the Manual Data Input (MDI)

690 Tables and Overviews18.1 General User ParametersConfigure tool pocket table (to omit from the table: enter 0); Column number in the pocket table

HEIDENHAIN iTNC 530 69118.1 General User ParametersSelect the "Program Run" mode of operation: Display of multi-tiered NC blocksMP7281.1Alwa

692 Tables and Overviews18.1 General User ParametersDisable datum setting MP7295Do not disable datum setting: %00000000000000Disable datum setting in

HEIDENHAIN iTNC 530 69318.1 General User ParametersGraphic simulation without programmed tool axis: Penetration depthMP73160 to 99 999.9999 [mm]Graphi

694 Tables and Overviews18.1 General User ParametersMachining and program runEffect of Cycle 11 SCALING FACTOR MP7410SCALING FACTOR effective in 3 ax

HEIDENHAIN iTNC 530 69518.1 General User ParametersOperation of various miscellaneousfunctions MNote:The kV factors for position loop gain are set by

696 Tables and Overviews18.2 Pin Layouts and Connecting Cables for the Data Interfaces18.2 Pin Layouts and Connecting Cables for the Data InterfacesR

HEIDENHAIN iTNC 530 69718.2 Pin Layouts and Connecting Cables for the Data InterfacesWhen using the 9-pin adapter block:Non-HEIDENHAIN devicesThe conn

698 Tables and Overviews18.2 Pin Layouts and Connecting Cables for the Data InterfacesRS-422/V.11 interfaceOnly non-HEIDENHAIN devices are connected

HEIDENHAIN iTNC 530 69918.2 Pin Layouts and Connecting Cables for the Data InterfacesEthernet interface RJ45 socketMaximum cable length: Unshielded:

TNC Model, Software and FeaturesHEIDENHAIN iTNC 530 7Many machine manufacturers, as well as HEIDENHAIN, offer programming courses for the TNCs. We re

70 First Steps with the iTNC 5301.6 Workpiece SetupSet the datum with a 3-D touch probeU Insert the 3-D touch probe: In the MDI mode, run a TOOL CALL

700 Tables and Overviews18.3 Technical Information18.3 Technical InformationExplanation of symbols StandardAxis optionSoftware option 1z Software

HEIDENHAIN iTNC 530 70118.3 Technical InformationContour elements  Straight line Chamfer Circular path Circle center point Circle radius Tangent

702 Tables and Overviews18.3 Technical InformationActual position capture  Actual positions can be transferred directly into the NC programProgram v

HEIDENHAIN iTNC 530 70318.3 Technical InformationInterpolation  Linear in 4 axesLinear in 5 axes (subject to export permit) (software option 1) Cir

704 Tables and Overviews18.3 Technical InformationAccessoriesElectronic handwheels  One HR 550 FS portable wireless handwheel with display or One H

HEIDENHAIN iTNC 530 70518.3 Technical InformationSoftware option 1Rotary table machining Programming of cylindrical contours as if in two axesFeed r

706 Tables and Overviews18.3 Technical InformationGlobal Program Settings software optionFunction for superimposing coordinate transformations in the

HEIDENHAIN iTNC 530 70718.3 Technical InformationRemote Desktop Manager software optionRemote operation of external computer units (e.g. a Windows PC)

708 Tables and Overviews18.3 Technical InformationFCL 3 upgrade functionsEnabling of significant improvements Touch probe cycle for 3-D probing Tou

HEIDENHAIN iTNC 530 70918.3 Technical InformationInput format and unit of TNC functionsPositions, coordinates, circle radii, chamfer lengths–99 999.99

HEIDENHAIN iTNC 530 711.7 Running the First Program1.7 Running the First ProgramSelecting the correct operating modeYou can run programs either in the

710 Tables and Overviews18.4 Exchanging the Buffer Battery18.4 Exchanging the Buffer BatteryA buffer battery supplies the TNC with current to prevent

Industrial PC 6341 with Windows 7 (Option)

712 Industrial PC 6341 with Windows 7 (Option)19.1 Introduction19.1 IntroductionFunctionalityWith the HEIDENHAIN IPC 6341 Windows computer you can st

HEIDENHAIN iTNC 530 71319.1 IntroductionEnd User License Agreement (EULA) for Windows 7Switch to Windows interfaceUsually Windows runs on the third de

714 Industrial PC 6341 with Windows 7 (Option)19.1 Introduction

HEIDENHAIN iTNC 530 715Overview TablesMachining cyclesCycle number Cycle designationDEF activeCALL active7 Datum shift 8 Mirror image 9 Dwell time 

716 204 Back boring 205 Universal pecking 206 Tapping with a floating tap holder, new 207 Rigid tapping, new 208 Bore milling 209 Tapping with c

HEIDENHAIN iTNC 530 717Miscellaneous functionsM Effect Effective at block... Start End PageM0 Program run STOP/Spindle STOP if necessary/Coolant OFF

718 M109M110M111Constant contouring speed at tool cutting edge(increase and decrease feed rate)Constant contouring speed at tool cutting edge (feed r

HEIDENHAIN iTNC 530 719IndexSYMBOLE3-D compensation ... 508Delta values ... 510Delta values via DR2TABLE ... 515Depending on the contact angle ... 515

72 First Steps with the iTNC 5301.7 Running the First Program

720 IndexEEllipse ... 359Error list ... 160Error messages ... 159, 160Help with ... 159Ethernet interfaceConfiguring ... 651Connecting and disconnect

HEIDENHAIN iTNC 530 721IndexGGenerate a Backward Program ... 438GIF files, opening ... 143Global program settings ... 416GOTO during program interrupt

722 IndexPPath functionsFundamentals ... 214Circles and circular arcs ... 216Pre-position ... 217PDF viewer ... 139Pin layout for data interfaces ...

HEIDENHAIN iTNC 530 723IndexSSwapping axes ... 422Switch between upper and lower case letters ... 451Switch-off ... 545Switch-on ... 542Swivel axes ..

724 Index

DR. JOHANNES HEIDENHAIN GmbHDr.-Johannes-Heidenhain-Straße 583301 Traunreut, Germany{ +49 8669 31-0| +49 8669 5061E-mail: [email protected]

Introduction

74 Introduction2.1 The iTNC 5302.1 The iTNC 530HEIDENHAIN TNC controls are workshop-oriented contouring controls that enable you to program conventio

HEIDENHAIN iTNC 530 752.2 Visual Display Unit and Keyboard2.2 Visual Display Unit and KeyboardVisual display unitThe TNC is shipped with a 15-inch col

76 Introduction2.2 Visual Display Unit and KeyboardSets the screen layoutYou select the screen layout yourself: In the PROGRAMMING AND EDITING mode o

HEIDENHAIN iTNC 530 772.2 Visual Display Unit and KeyboardOperating panelThe TNC is delivered with different keyboards. The figures show the controls

78 Introduction2.3 Operating Modes2.3 Operating ModesManual Operation and Electronic HandwheelThe Manual Operation mode is required for setting up th

HEIDENHAIN iTNC 530 792.3 Operating ModesProgramming and EditingIn this mode of operation you can write your part programs. The FK free programming fe

TNC Model, Software and Features8 Software optionsThe iTNC 530 features various software options that can be enabled by you or your machine tool bui

80 Introduction2.3 Operating ModesProgram Run, Full Sequence and Program Run, Single BlockIn the Program Run, Full Sequence mode of operation the TNC

HEIDENHAIN iTNC 530 812.4 Status Displays2.4 Status Displays“General” status displayThe status display in the lower part of the screen informs you of

82 Introduction2.4 Status DisplaysThe Dynamic Collision Monitoring function (DCM) is active. The Adaptive Feed Function (AFC) is active (software opt

HEIDENHAIN iTNC 530 832.4 Status DisplaysAdditional status displaysThe additional status displays contain detailed information on the program run. The

84 Introduction2.4 Status DisplaysOverviewAfter switch-on, the TNC displays the Overview status form, provided that you have selected the PROGRAM+STA

HEIDENHAIN iTNC 530 852.4 Status DisplaysGeneral pallet information (PAL tab)Program section repeat/Subprograms (LBL tab)Information on standard cycle

86 Introduction2.4 Status DisplaysActive miscellaneous functions M (M tab)Soft key MeaningNo direct selection possibleList of the active M functions

HEIDENHAIN iTNC 530 872.4 Status DisplaysPositions and coordinates (POS tab)Information on tools (TOOL tab)Soft key MeaningType of position display, e

88 Introduction2.4 Status DisplaysTool measurement (TT tab)Coordinate transformations (TRANS tab)For further information, refer to the User's Ma

HEIDENHAIN iTNC 530 892.4 Status DisplaysGlobal program settings 1 (GPS1 tab, software option)Global program settings 2 (GPS2 tab, software option)The

TNC Model, Software and FeaturesHEIDENHAIN iTNC 530 9Global Program Settings software option DescriptionFunction for superimposing coordinate transfo

90 Introduction2.4 Status DisplaysAdaptive Feed Control (AFC tab, software option)The TNC only displays the AFC tab if the function is active on your

HEIDENHAIN iTNC 530 912.5 Window Manager2.5 Window ManagerThe TNC features the Xfce window manager. Xfce is a standard application for UNIX-based oper

92 Introduction2.5 Window ManagerSoft-key rowIn the task bar you can choose different workspaces by mouse click. The iTNC provides the following work

HEIDENHAIN iTNC 530 932.6 SELinux security software2.6 SELinux security softwareSELinux is an extension for Linux-based operating systems. SELinux is

94 Introduction2.7 Accessories: HEIDENHAIN 3-D Touch Probes and Electronic Handwheels2.7 Accessories: HEIDENHAIN 3-D Touch Probes and Electronic Hand

HEIDENHAIN iTNC 530 952.7 Accessories: HEIDENHAIN 3-D Touch Probes and Electronic HandwheelsTT 140 tool touch probe for tool measurementThe TT 140 is

96 Introduction2.7 Accessories: HEIDENHAIN 3-D Touch Probes and Electronic Handwheels

Programming: Fundamentals, File Management

98 Programming: Fundamentals, File Management3.1 Fundamentals3.1 FundamentalsPosition encoders and reference marksThe machine axes are equipped with

HEIDENHAIN iTNC 530 993.1 FundamentalsReference system on milling machinesWhen using a milling machine, you orient tool movements to the Cartesian coo